Design of spiral bevel gear test bench
The load contact analysis method of spiral bevel gear can quickly and efficiently obtain its meshing transmission characteristics, but the […]
The load contact analysis method of spiral bevel gear can quickly and efficiently obtain its meshing transmission characteristics, but the […]
The research on gear hobbing process in foreign countries was carried out earlier. Germany and Japan began to carry out
In order to study the influence of different speed and load conditions on the gear stress in the meshing transmission
Gear hobbing is processed by the principle of generating method. It can be used to process spur gear, helical gear,
After the calculation, extract the speed change law of spiral bevel gear meshing transmission under various working conditions, as shown
Gear mechanism is used to transfer the motion and power between any two shafts in space. Compared with other mechanical
The dynamic loading analysis adopts the same finite element mesh model as the static analysis, but the dynamic explicit analysis
Spiral bevel gears are widely used in mechanical transmission systems with intersecting or staggered shafts, and their tooth surface accuracy
Driven by the rapid development of automobile industry, China’s automobile gear manufacturing industry shows sustained and rapid growth. According to
The finite element static analysis method can be used to analyze the load contact of spiral bevel gear in detail,
The vibration experiment of automobile gear adopts SSA signal and analysis software combined with acceleration sensor to test the vibration
According to the formula, the value of each calculation coefficient and the basic parameters of spiral bevel gear, the values
Use ultrasonic testing equipment to test the metal hardened layer of carbon steel gears with different thicknesses. Set the sampling
On the rear axle main reducer of modern automobile, the most widely used gear is hypoid gear, which is characterized
Based on the method of lumped parameter modeling, the torsional vibration coupling model of the tractor power output transmission system
According to the formula, the nonlinear ultrasonic coefficients of different samples are calculated according to the amplitude of the fundamental
In order to further analyze the tooth surface contact stress and tooth root bending stress of spiral bevel gear under
SAE J403 steel is a high-quality carbon structural steel with good strength, hardness, toughness and other material properties. Therefore, it
In order to study the influence of the mean value of time-varying meshing stiffness of helical gears on the vibration
With the requirements of light-duty and high-performance automobile, the development of automobile industry puts forward new requirements for gear materials.
The contact stress of tooth surface and the bending stress of tooth root affect the working performance of gear, such
Among the introduced steel grades of the driving and driven gears of the rear axle, there are mainly Ni Cr
Input the obtained time-varying meshing stiffness curve and meshing impact curve into the dynamic equations at the same time to
In order to study the influence of the time-varying meshing stiffness amplitude of gears on the vibration characteristics of the
The coincidence degree represents the average value of the number of wheels participating in meshing at the same time. The
In view of the differences of resources and production process conditions in various countries, the gear steel alloy series used
In order to study the influence of the above two excitation factors on the system vibration, the vibration speed diagram
After the calculation is completed, the change laws of contact force of four adjacent tooth surface contact pairs under the
The high-speed helical gear drive of an electric vehicle is taken as the research object, and its structure diagram is
The dynamic model of the input stage tooth pair of an electric vehicle reducer is established, and the time-varying meshing
After the calculation, in order to obtain the meshing transmission accuracy of spiral bevel gear, in the ABAQUS post-processing module,
Automobile Carburized Gear Steel is mainly low-carbon alloy steel. With the development of automobile industry, low-alloy carburized steel with similar
In the whole meshing area of helical gear pair, the meshing point of error free helical gear transmission is always
The basic parameters of spiral bevel gears are shown in Table 1. Parameters Driving wheel Driven wheel Number of teeth
With the automation of automobile gear processing line, in order to continuously improve production efficiency, many countries are studying the
According to the geometric characteristics of spiral bevel gear, the gear can be divided into multiple independent teeth with the
Austenite grain size is of great significance to stabilize the hardenability of steel, reduce the deformation of automobile gear after
The finite element analysis method of spiral bevel gear has gradually developed into a widely used numerical analysis method, and
(1) The influence of compound optimization modification scheme of top involute and tooth direction drum of long tooth profile of
Spiral bevel gears are widely used in aviation high-speed transmission systems because of their good load capacity, smooth transmission and
The gear tooth surface obtained by virtual machining and the gear tooth surface actually processed by the machine tool are
The purity requirement of automobile gear steel mainly refers to the inclusion of oxides and sulfides and the reduction of
There are three schemes for drum shape optimization modification of tooth profile, namely, the modification amount of driving wheel is
According to the virtual machining theory, the geometric model of spiral bevel gear is created. The tooth system of spiral
Figure 1 shows the influence curve of the pinion tooth width on the time-varying meshing force of the helical gear
In addition to the general requirements of strength, plasticity and toughness of engineering materials, the performance requirements of automobile gear
The optimal modification scheme of the top broken line arc of the long tooth profile is the modification amount of
With the development of computer technology, the method of using virtual machining technology to create gear geometric model has been
Automobile gear is an important transmission part, which plays the role of transmitting power and changing speed and direction. Due
For the dynamics of nonlinear helical gear system, the solid collision method, the finite element transient analysis method and the
In the process of automobile manufacturing, as an important part of the transmission system, the quality of the gear directly
The tooth profile of spiral bevel gear is a complex free-form surface. At present, its measurement is mainly carried out
The linear optimization modification scheme of long tooth profile addendum is the modification amount of driving gear 3 μ m.
As shown in the figure, the three-dimensional cloud diagram of contact stress of No. 0 unmodified, No. 1 optimization scheme
Since the mid-1980s, China’s gear industry has developed rapidly. Due to the high requirements of technical parameters, the gear required
Figure 1 shows the influence curve of helix angle on the time-varying meshing force of the helical gear pair at
The correctness of research methods and theories needs to be verified by relevant experiments. The experiment is divided into two
Transmission error belongs to error excitation, which is an important factor affecting the vibration and noise of meshing helical gear
As shown in the figure, the tooth surface load distribution of No. 0 unmodified, No. 1 optimization scheme and No.
In the early automobile gear production, heat treatment induction quenching was widely used because of its high production efficiency, small