Case Analysis of the Mathematical Model of Spur Gear Actual Coincidence
Take the traction spur gear of a certain type of locomotive as an example to calculate the actual coincidence before […]
Take the traction spur gear of a certain type of locomotive as an example to calculate the actual coincidence before […]
In general, the underactuated manipulator driven by motor usually uses the dynamic coupling effect to realize the underactuated form of
As shown in the figure, the geometric relationship of hypoid gear pitch cone is shown. The pitch circle radius r1
The same batch of spiral bevel gears with the same spiral bevel gear material, CNC milling method and heat treatment
Under the condition of the same batch of spiral bevel and spiral bevel gears with the same spiral bevel gear
In order to study the influence of rotary tillage working load on the power output transmission system, the tractor gear
To verify the accuracy of the model, the simulation results are compared with the test data in the time domain
In order to qualitatively study the influence of meshing impact time on the vibration characteristics of helical gear transmission, the
In order to study the vibration characteristics of the system under separate excitation of meshing impact, the meshing impact curve
Input the obtained time-varying meshing stiffness curve into the dynamic equations, obtain the vibration response of single-stage helical gear transmission
The calculated vibration accelerations in all directions of the helical gear are combined into “relative vibration accelerations a in the
Figure 1 shows the pressure cloud diagram of the driven gear tooth surface. The pressure P is in MPa. It
The numerical simulation results are shown in Table 1 and Table 2. Test No. Gap/mm Opening/(°) Wind resistance torque of
1. Simulation scheme design The numerical simulation calculation is carried out in two parts, one is the gearbox configuration without
The model is solved with Fluent software, and the mesh file is imported into Fluent to set the boundary conditions;
1) Fluid Reynolds number calculation Where, v is the characteristic velocity of the flow field, in m/s; L is the
The spiral bevel gear pair involved in the calculation is placed in a given reduction gearbox. If the wind shield
The optimal modification scheme of the addendum involute of the long tooth profile is the modification amount of the driving
The optimal modification scheme of the addendum arc of the long tooth profile is 5% of the modification amount of
The sliding coefficient is an important parameter to measure the relative sliding degree between the tooth surfaces of the meshing
In order to further reduce the transmission error of the helical gear pair, it is necessary to consider the composite
Figures 1, 2 and 3 respectively show the simultaneous tooth drum modification of wheel and pinion gears, the drum modification
(1) Influence of pinion tooth width on transmission error of helical gear Figure 1 shows the relationship curve between pinion
(1) Influence of gear width on transmission error of helical gear Figure 1 shows the curve of the relationship between
(1) Influence of helix angle on transmission error of helical gears Figure 1 shows the relationship curve between the helix
1. Meshing interference inspection KISSsoft software can mark the contact point of the tooth surface of two gears in the
1. Helical gear material selection Helical gear materials can be roughly divided into four categories, such as Q235, Q275, 45
When Abaqus is used to simulate the meshing stiffness of herringbone gear, the calculation accuracy is affected by the increased
In order to evaluate the accuracy of the model, the measured results of herringbone gear at 1000r · min ^
Herringbone gear is composed of two helical gears with equal helix angle and opposite direction. If the tooth surfaces on
In the research of planetary gear transmission system, the module selection range is usually 1-50 mm. Because the small module
The gear material was sampled, and its chemical composition was analyzed by three testing institutions. The chemical composition index was
In order to study the influence of temperature on the contact force of helical gear tooth surface, the tooth surface
The friction coefficient of tooth surface in helical gear meshing is f ≤ 0 2. Combined with the relevant research
Based on the elastic-plastic model, the tooth surface contact force of helical gear under different loads (400, 1000, 1500, 2000N
The heating flow density is applied to the meshing contact helical gear tooth surface, and the convective heat transfer coefficient
The elastic and elastoplastic models can be obtained by inputting two different strain curves. Among them, the elastic model only
The sources of gear errors are as follows: machining deviation, measurement deviation and wear deviation. In terms of machining, the
By combining the basic involute equation with the involute in the gear machining coordinate system, the involute curve equation of
The contact strength is a key link to be considered in the design of spiral bevel gears. The strength calculation
Parameter name Parameter value Tooth ratio 31/26 Large end modulus / mm 8.654 Helix angle / (°) 35 Pressure angle
1. Part installation and positioning Install the NC turntable in the middle of the workbench of the vertical machining center,
1. Software preparation The secondary development is carried out on the basis of NX software, and a small plug-in is
According to the relevant provisions of GB / T 11365-2019 standard, the specific accuracy values of spiral bevel gears and
The established three-dimensional assembly model of super reduction ratio hypoid gear is imported into the finite element software Ansys Workbench.
Taking the working surface of a pair of spiral bevel gear pairs that can be paired (in which the large
The main indexes of meshing performance of spiral bevel gears include transmission error, tooth surface impression and design coincidence degree.
The positions of the starting and final tangent points of the gear hob along the tooth axis are shown in
The starting position of gear hobbing tool installation is shown in the figure. End position of tool channeling: LPO /
Calculate the tool travel according to Hoffmeister’s formula: Where: FA — axial tool path of gear hobbing cutting; H1max –
As shown in the figure, the tool shifting length of gear hobbing hob is calculated according to the following formula:
The calculation method of the length of the generating area of gear hobbing hob is shown in Figure 1. If:
The cutting process of gear hob should be divided into pre machining area and generating area; Most of the metal
Gear hobbing multi groove hob is shown in the figure. When using gear hobbing multi groove hob, the following conditions
The selection of gear hobbing multi groove hob has the following advantages: (1) Gear hob has many grooves and good
The number of hobs Z0 has an important influence on the machining time In some cases, the use of gear
The selection of large diameter gear hobbing hob has the following advantages: (1) Under the condition of maintaining the same
The relationship between the outer diameter of gear hobbing hob and hobbing time Ht is shown in the figure. Where:
Theoretically, the larger the rake angle of the gear hobbing hob, the smaller the cutting load of the cutter teeth.
When the rake face of the chip holding groove is unevenly distributed relative to the center of the inner hole