Parameter design and modeling of spiral bevel gear blank
Taking the spiral bevel gear with 15 teeth and 9 modulus as an example, the parameter design of gear blank […]
Taking the spiral bevel gear with 15 teeth and 9 modulus as an example, the parameter design of gear blank […]
The structure and material properties of two pairs of helical gears in herringbone gear are the same, but due to
Based on the analysis of two axis linkage gear cutting motion and the key structure design of gear cutting machine
Based on the design of three-axis linkage gear cutting mechanism of spiral bevel gear, the two-axis linkage gear cutting mechanism
Take the moving direction of the milling blade at the midpoint of the tooth surface cutting process of spiral bevel
According to the analysis of the cutting motion of the three-axis linkage tooth surface, the machining of the tooth surface
Based on the design of three-axis linkage gear cutting mechanism, the two-axis linkage gear cutting mechanism is designed. The designed
In order to verify the reliability of this method, the author carried out experimental verification. The tested helical gears are
Refer to the commonly used materials for heavy gear processing in China, consult the steel brand manual, and compare the
It can be seen from the analysis that the two-axis linkage gear cutting process of spiral bevel gear is mainly
As shown in Fig. 1, due to the special tooth shape of helical gears, the brightness and contrast of the
According to the analysis of the cutting motion of the three-axis linkage tooth surface, the machining of the tooth surface
Helical cylindrical gear is referred to as helical gear for short. The tooth line of helical gear is the combination
The significance of this step is to determine the sign of R and B. First, the connected domain with too
1. Composition of measurement system In order to meet the industrial production environment, the helical gear angle measurement system should
According to the analysis of cutting motion of spiral bevel gear, the three linkage motions required in the process of
According to the structural design of the new cutting tool, the key dimensions of the spiral bevel gear milling tool
Taking the pinion in the spiral bevel gear transmission pair with transmission ratio of 0.5 as an example, the simulation
In order to accurately determine the effectiveness of visual image tracking of the contact area of spiral bevel gears, the
According to the analysis of gear cutting motion and the design of three-axis linkage mechanism, the three-dimensional solid model of
Because the trace of the contact area of the spiral bevel gear tooth surface has a linear change relationship, when
The tooth surface of spiral bevel gear is machined by end milling. In order to express the cutting scheme of
It can be seen that the two rotary movements of the blade – rotation and revolution can be replaced by
1.Parameter calculation of helical cylindrical gear pair In this design, helical cylindrical gear is selected for transmission. The precision of
Before visual image tracking, in order to ensure the tracking quality, it is necessary to use image segmentation method to
According to the performance requirements of the reducer, the technical parameters are determined on the basis of the above structural
The feature extraction of trace is also the precondition and one of the important criteria for target tracking. The algorithm
According to the analysis of spiral bevel gear tooth surface machining, based on the generation principle of spherical involute tooth
Because the tooth surface of spiral bevel gear is relatively complex, in order to ensure that the follow-up visual image
In order to ensure the quality of the experiment, this paper uses the contact area trace based on the concave
According to the cutting principle of spiral bevel gear tooth surface, whether it is left-hand spiral bevel gear tooth surface
Whether it is the outer edge milling cutter for machining concave tooth surface or the inner edge milling cutter for
The vibration acceleration amplitude and gear transmission error of the main gear bearing before and after optimization are simulated and
The key geometric dimensions of the milling edge of the new spiral bevel gear include: the top edge thickness L,
1. Shell stiffness optimization Re optimize the reinforcing rib on the main reducer housing. Adjust the thickness of the reinforcing
Because the tooth surface generating line of spherical involute spiral bevel gear is arc-shaped, and the generating line is used
The power of the whole vehicle is transmitted to the rear axle by the engine through the clutch, gearbox and
Taking the tooth surface generating line as the cutting edge, the complete tooth surface of spiral bevel gear with spherical
Taking the concave tooth surface of right-hand spiral bevel gear as an example, the generation principle of concave tooth surface
According to the above tooth surface point calculation software, the three-dimensional accurate mathematical model of spur bevel gear can be
spur bevel gears are usually formed by generating method on gear planer. On the basis of establishing the meshing coordinate
For spiral bevel gears with contracted teeth whose base cone, root cone, pitch cone and face cone apex coincide, the
Set the initial state of the spur gear pair to zero, set the rectangular peeling at the pitch circle of
In order to intuitively analyze the generation principle of convex tooth surface of right-hand spiral bevel gear, the method of
During the operation of the parameter measurement system, the image acquisition and processing are parallel. During the measurement of the
The type of spiral bevel gear studied is spherical involute involute involute involute spiral bevel gear with the intersection angle
In order to verify the effectiveness of the measuring system for the machining parameters of cylindrical helical gears with manufacturing
The dynamic model of 8-DOF spur gear pair is established by Lagrange equation. The system equation is: Where: FM is
For tooth surface contact temperature: Δ T. Mainly determined by the temperature of spur gear body Δ M and tooth
When designing the measuring process of the processing parameters of the cylindrical helical gear, firstly, the edge closure of the
When a pair of conjugate spiral bevel gears are driven, when the bevel gear with the number of teeth Z1
The application of machine vision technology in the software design of parameter measurement system requires image processing. In order to
It is assumed that the spalling fault shape of spur gear driving tooth surface is matrix (as shown in Fig.
There are two main machining methods of spiral bevel gears, forming method and generating method. 1.Forming method The profile shape
The traditional spiral bevel gear machining is based on the principle of “imaginary flat top gear”. At present, the basic
Cylindrical helical gear is a common transmission component in industrial machinery, which is widely used in transportation, aviation, shipbuilding and
In order to reduce the transmission error below 1, the modification amount of helical gear is analyzed. First, analyze the
Compared with the traditional cylindrical gear, the tooth line of vh-catt is special. It is arc-shaped on the plane that
The variable step adaptive Runge Kutta numerical integration method will be used to solve the nonlinear dynamic differential equation of
The power loss of the gearbox mainly includes oil stirring loss, wind resistance loss, gear meshing loss and bearing loss.