Model selection of precision forging equipment for spur bevel gears
When selecting the tonnage of friction press required for precision forging straight bevel gear, first calculate the precision forging forming […]
When selecting the tonnage of friction press required for precision forging straight bevel gear, first calculate the precision forging forming […]
Strain is a physical quantity that represents the magnitude of deformation, the cumulative process of plastic deformation and the development
The bevel gear flash groove is composed of back bevel flash groove and horizontal flash groove. The planetary gear flash
The tooth profile of precision forging die cavity bevel gear is based on the tooth profile of hot forging bevel
As shown in the figure, the structure diagram of the planetary gear pre forging die is given. The tooth die
According to the stress analysis of the driven gear, the relative displacement xn of the two spiral bevel gears along
The purpose of designing the bevel gear pre forging is to ensure that the metal can fill the final forging
The velocity field of planetary gear pre forging directly reflects the metal flow law of the whole deformation process. As
The tooth profile of hot forging bevel gear is the basis for designing and inspecting the tooth profile of die
The figure shows the dynamic model of spiral bevel gear transmission system with additional damping ring under elastic support. Establish
Fig. 1 shows the forging drawing of planetary gear and half shaft gear. When formulating the forging drawing of bevel
In the “one fire two forging” process for forming bevel gears, the tooth profile of hot forgings is obtained by
The finite element simulation software DEFORM-3D is used to simulate the forging process of “one fire two forging” of planetary
The change of input speed is directly reflected in the dimensionless meshing frequency ω H changes. The dynamic load coefficient
1.Establish involute tooth profile curve equation The theoretical tooth profile curve of spur bevel gear is spherical involute. Because the
According to the load stroke curve of the spur bevel gear in the figure, the load change can be basically
There are many methods to solve the dynamic response characteristics of spiral bevel gear transmission, such as analytical method, numerical
For precision die forging, it is very important to remove the oxide skin on the bevel gear blank and forging
The open die forging of bevel gear with friction press can not ensure that each tooth shape cavity can be
In the hot precision forging of bevel gears, the selection of preform shape and size is very important. It not
The stress reflects the stress on the blank of spur bevel gear and is the internal force per unit area.
According to the dynamic equation of spiral bevel gear transmission and the calculation method of natural characteristics introduced above, the
Strain is a physical quantity that represents the magnitude of deformation, the accumulation process of plastic deformation that has occurred
The forming process of closed type cold precision forging is shown in the figure. First, the upper and lower forming
The velocity field of the forging process of straight bevel gear directly reflects the metal flow law in the deformation
As shown in the figure, the force analysis of the driven gear is carried out. The relative displacement xn of
The table lists the precision adjustment values of the processing parameters of the spiral bevel gear pinion. The accuracy of
In addition to the commonly used hot precision forging, there are warm precision forging, cold precision forging and powder sintering
The figure shows the dynamic model of spiral bevel gear transmission system under elastic support. Establish a rectangular coordinate system,
According to the characteristics of spur bevel gear parts and the requirements of closed cold precision forging process, the following
The table lists the precision adjustment values of machining parameters of large wheels. The accuracy of one machining parameter is
Precision forging technology of spur bevel gear. Among them, the closed precision forging is selected as the forming process. Taking
The comprehensive meshing stiffness of spiral bevel gear teeth refers to the comprehensive effect of each pair of teeth participating
The common differential planetary gear is selected as the research object, and its parameters are shown in the table. Number
Adjust the radial tool position S1 when machining the small wheel. The table lists the different values of the radial
The research on the influence of shaft intersection angle error on gear hobbing processing is now realized in combination with
Adjust the tooth height correction factor KP during small wheel machining. Different values of the tooth height correction factor are
During gear hobbing, the gear hob axis and workpiece axis must conform to a certain axis intersection angle. However, when
Take the center distance between the straight cylindrical gear hob and the straight cylindrical gear α Installation error e α=
Adjust the correction amount of vertical wheel position when machining spiral bevel gear small wheel Δ Em, the table lists
When no external error is considered in gear hobbing, that is, the center distance installation error of gear hob is
The main function of hypoid gear is to carry out spatial staggered shaft transmission. The so-called staggered shaft refers to
Adjusting spiral bevel gear small wheel generating gear pitch cone ΔR01, the table lists the different values of the pitch
Because the processing technology and cutting tools of the modified gear are not different from those of the standard gear,
The tooth surface equations of spiral bevel gears are expressed in vector form, and a lot of coordinate transformation work
The overall error is treated as a discrete point on the contact line of the helical gear to indicate the
In the contact area diagram of the hypoid gear TCA in the example, the theoretical contact area is smaller than
Based on Mathematica software, draw the right tooth surface of one tooth of spur cylindrical gear, and combine the right
Parameter Hypoid gear wheel Hypoid gear pinion Number of teeth 6 38 Outer end diameter /mm 100.24 380.6 Average pressure
The hypoid gear small wheel is machined by the denaturing method. The method of establishing the tooth surface equation of
By transforming the matrix MWG, the points e (Xe, ye, Ze) and f (XF, YF, ZF) in the gear coordinate
When machining spiral bevel gears, the cutter head tip plane is tangent to the root cone rather than parallel to
According to the geometric relationship of the hypoid gear and the requirements of gear processing, the processing parameters of the
Without considering the installation error Σ e of the shaft intersection angle Σ, the helix angle of spur gear β
The gear meshing principle, namely the conjugate surface principle, is the basic method to study the contact transmission of two
From the three-dimensional meshing model of gear hob and gear, it can be assumed that each point on the gear
The stroke load curve of the die in the general forging process of the spiral bevel gear blank is shown
During gear hobbing, the hob axis and gear axis must meet a certain axis intersection angle. The installation axis intersection
According to the parameters of spur gear, the indexing circle radius R2 of spur gear is: Where: M2 — modulus
The CAD two-dimensional drawing of the upper and lower molds is shown in Figure 1. 1.Mold geometric model establishment According