Energy consumption curve of spiral bevel gear in iterative step under different conditions

When the friction coefficient is 0.3 and 0.7 respectively, the energy consumption curves of iterative steps under different initial forging temperatures are shown in Fig. 1 and Fig. 2.

The numerical simulation results are shown in the table.

Scheme123456
Temperature (° C)100010001050105011001100
Friction coefficient0.30.70.30.70.30.7
Forging energy consumption (kJ)54.358.849.854.44953.8

It can be seen from the above chart that in the range of 1000-1100 ° C, when the friction coefficient is the same, the lower the initial forging temperature, the greater the forging energy consumption. Moreover, the lower the temperature within 1000-1050 ° C, the faster the increase of forging energy consumption is than that within 1050-1100 ° C. When the initial forging temperature is the same, the greater the friction coefficient, the greater the forging energy consumption of spiral bevel gear.

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