After the cutting of equal height spiral bevel gear, the processed equal height spiral bevel gear shall be inspected in all aspects to check whether the processed equal height spiral bevel gear can meet the requirements and meet the standards. The inspection items of equal height spiral bevel gear include: roughness, tooth depth, contact area, noise, pitch error, etc.
| Project | Modulus | Maximum diameter (mm) | Vertical length (mm) | Helix angle (°) | Development length (mm) | Tip distance (mm) | Workpiece weight (kg) | Machine accuracy |
| Range | 5-15 | 420 | 530 | 0-90 | 124 | 15-825 | 300 | 1 Grade |
Check the pitch accuracy at Klingelnberg P40 measuring center. Before carrying out the inspection work, it is necessary to ensure that the workpiece surface is flat and clean, which can improve the accuracy of measurement. The measuring center mainly realizes the omni-directional detection of tooth surface and tooth side through the contact positioning function of the probe. Through the processing of the new 4-axis detection device, the measurement center has higher accuracy, and realizes no manual operation. The whole measurement does not need to spend too much energy and time. The detection range is shown in the table.
The test results of pitch accuracy are: the accuracy of concave tooth surface is grade 3.6, the accuracy of convex tooth surface is grade 4.2, and the accuracy of runout error is grade 2.1. The accuracy of concave tooth surface, convex tooth surface and runout error of equal height spiral bevel gear processed by conventional parameters are 4.5, 5.3 and 2.8 respectively. It is higher than the precision of conventional equal height spiral bevel gear and far higher than the grade 7 required by the precision of equal height spiral bevel gear.
The optimized cutting parameters are obtained by genetic algorithm. The machining of equal height spiral bevel gear in the actual environment can be obtained from the final experimental data. The optimized parameters can improve the accuracy of equal height spiral bevel gear and ensure the surface quality of equal height spiral bevel gear. It shows that the optimized cutting parameters can guide the machining of equal height spiral bevel gears and meet the needs of practical machining.