Establishment of Helical Gear Pair Model for Electric Vehicle Reduction Box
1. Helical gear material selection Helical gear materials can be roughly divided into four categories, such as Q235, Q275, 45 […]
1. Helical gear material selection Helical gear materials can be roughly divided into four categories, such as Q235, Q275, 45 […]
When Abaqus is used to simulate the meshing stiffness of herringbone gear, the calculation accuracy is affected by the increased
In order to evaluate the accuracy of the model, the measured results of herringbone gear at 1000r · min ^
Herringbone gear is composed of two helical gears with equal helix angle and opposite direction. If the tooth surfaces on
In the research of planetary gear transmission system, the module selection range is usually 1-50 mm. Because the small module
The gear material was sampled, and its chemical composition was analyzed by three testing institutions. The chemical composition index was
In order to study the influence of temperature on the contact force of helical gear tooth surface, the tooth surface
The friction coefficient of tooth surface in helical gear meshing is f ≤ 0 2. Combined with the relevant research
Based on the elastic-plastic model, the tooth surface contact force of helical gear under different loads (400, 1000, 1500, 2000N
The heating flow density is applied to the meshing contact helical gear tooth surface, and the convective heat transfer coefficient
The elastic and elastoplastic models can be obtained by inputting two different strain curves. Among them, the elastic model only
The sources of gear errors are as follows: machining deviation, measurement deviation and wear deviation. In terms of machining, the
By combining the basic involute equation with the involute in the gear machining coordinate system, the involute curve equation of
The contact strength is a key link to be considered in the design of spiral bevel gears. The strength calculation
Parameter name Parameter value Tooth ratio 31/26 Large end modulus / mm 8.654 Helix angle / (°) 35 Pressure angle
1. Part installation and positioning Install the NC turntable in the middle of the workbench of the vertical machining center,
1. Software preparation The secondary development is carried out on the basis of NX software, and a small plug-in is
According to the relevant provisions of GB / T 11365-2019 standard, the specific accuracy values of spiral bevel gears and
The established three-dimensional assembly model of super reduction ratio hypoid gear is imported into the finite element software Ansys Workbench.
Taking the working surface of a pair of spiral bevel gear pairs that can be paired (in which the large
The main indexes of meshing performance of spiral bevel gears include transmission error, tooth surface impression and design coincidence degree.
The positions of the starting and final tangent points of the gear hob along the tooth axis are shown in
The starting position of gear hobbing tool installation is shown in the figure. End position of tool channeling: LPO /
Calculate the tool travel according to Hoffmeister’s formula: Where: FA — axial tool path of gear hobbing cutting; H1max –
As shown in the figure, the tool shifting length of gear hobbing hob is calculated according to the following formula:
The calculation method of the length of the generating area of gear hobbing hob is shown in Figure 1. If:
The cutting process of gear hob should be divided into pre machining area and generating area; Most of the metal
Gear hobbing multi groove hob is shown in the figure. When using gear hobbing multi groove hob, the following conditions
The selection of gear hobbing multi groove hob has the following advantages: (1) Gear hob has many grooves and good
The number of hobs Z0 has an important influence on the machining time In some cases, the use of gear
The selection of large diameter gear hobbing hob has the following advantages: (1) Under the condition of maintaining the same
The relationship between the outer diameter of gear hobbing hob and hobbing time Ht is shown in the figure. Where:
Theoretically, the larger the rake angle of the gear hobbing hob, the smaller the cutting load of the cutter teeth.
When the rake face of the chip holding groove is unevenly distributed relative to the center of the inner hole
The linear part of the side edge of gear hobbing hob mainly completes the generation of gear tooth profile, but
According to the change rule of the contact lines on the left and right sides of the pitch line in
The influence of gear hobbing hob accuracy on machining accuracy is shown in the figure. 100% of the total meshing
Gear hobbing processing and application practice show that the manufacturing errors of machine tools, cutting tools and gear blanks are
According to the stress analysis of gear hobbing hob, further analyze the stress of gear hobbing hob shaft, as shown
The cutting pattern of gear hobbing hob teeth reflects the metal process and tooth profile formation in the cutting groove
The speed of driving wheel is 1200 R / min, the meshing frequency of automobile gear is 160 Hz, the
The forming method of gear hobbing tooth profile is shown in the figure. Starting from the contact cutting between gear
All defective automobile gears will produce high-level pulses in operation, which will usually arouse the natural frequency (also known as
The test diagram of vibration amplitude spectrum caused by tooth profile error of automobile gear is shown in Figure 1.
At 25 ℃ and 0.001 V / s scanning speed, the Tafel curve of automobile gear test material 20mncr5 steel
The 72 h salt spray corrosion surface morphology of 20mncr5 steel, an automobile gear test material after normalizing and isothermal
1. Material preparation The automobile gear steel 20mncr5, which is widely used, is selected as the experimental material. The energy
The size and position of the contact area of spiral bevel gear can reflect the contact performance of spiral bevel
The variation law of actual speed and torque can reflect the approximate meshing characteristics of spiral bevel gears. In order
In order to obtain the real meshing performance of spiral bevel gear in reduction box, the meshing performance parameters were
The load contact analysis method of spiral bevel gear can quickly and efficiently obtain its meshing transmission characteristics, but the
In order to study the influence of different speed and load conditions on the gear stress in the meshing transmission
After the calculation, extract the speed change law of spiral bevel gear meshing transmission under various working conditions, as shown
The dynamic loading analysis adopts the same finite element mesh model as the static analysis, but the dynamic explicit analysis
The finite element static analysis method can be used to analyze the load contact of spiral bevel gear in detail,
According to the formula, the value of each calculation coefficient and the basic parameters of spiral bevel gear, the values
According to the formula, the nonlinear ultrasonic coefficients of different samples are calculated according to the amplitude of the fundamental
In order to further analyze the tooth surface contact stress and tooth root bending stress of spiral bevel gear under
In order to study the influence of the mean value of time-varying meshing stiffness of helical gears on the vibration
The contact stress of tooth surface and the bending stress of tooth root affect the working performance of gear, such