Statistical analysis of crack length and fatigue life of low speed and heavy load gears
For the statistical analysis of this section, the relevant data of stress ratio r = 0.6 is also used. The […]
For the statistical analysis of this section, the relevant data of stress ratio r = 0.6 is also used. The […]
According to the theory of elastohydrodynamic lubrication, the lubricant entering into the crack will form a certain pressure inside the
In order to verify the accuracy of the fatigue crack growth test of the compact tensile specimen, the data of
The theoretical Mises stress nephogram distribution law of the numerical simulation model of compact tensile specimen under macro state is
1. Data acquisition In the experiment, the gear fatigue life test-bed as shown in Figure 1 is used to monitor
The model used for numerical simulation of fatigue crack growth is the same as that of 42CrMo steel compact tensile
In order to more clearly reflect the output classification status of features in each layer of RESNET model, t-sne technology
With the continuous progress of the test, under the action of cyclic load, cracks appear on the sample and continue
The fatigue crack growth rate DA / D N and the stress intensity factor at the crack tip under different
The data of crack tip stress intensity factor (SIF) and crack length under different stress ratios collected through the test
The fatigue crack growth test of compact tensile specimen was carried out according to the national standard GB / T
The maximum meshing force reflects the maximum load of planetary gear. The dynamic load coefficient is the ratio of the
The fatigue crack growth test was carried out in the State Key Laboratory of new metal materials, University of science
After the detailed grid data is predicted, if the output torque of P20 row is expressed as 1, then the
42CrMo steel is a kind of ultra-high strength steel, which has strong resistance to plastic deformation, less possibility of brittle
The existence of the worst speed in the boundary lubricated gears has not been discussed in the literature. There is
1. Physical model Take 2K-H Planetary gear transmission system as the analysis object, as shown in Fig. 1 (a). The
It is known from the test results that for the low-speed and heavy-duty lubricated gears with circumferential velocity v =
The tests were carried out on the modified CL-100 gear testing machine. The schematic diagram of the testing machine is
The carburizing layer of large low-speed and heavy-duty gears is deep, and the surface carbon concentration is low. The carburizing
The transmission ratio of non-circular gear can be changed according to the established motion law. Compared with the connecting rod,
1. Hardness layer depth detection The results show that the surface hardness is 56-60hrc, the core hardness is 40-42hrc, and
1.Technical Requirements 20grni2moa steel material, module M = 6, number of teeth z = 38, width of teeth H =
When involute spur gear works, it has to go through the process of single tooth meshing and double tooth meshing
According to the advanced slicing function of gear modeling along the tooth width direction, the gear is sliced during gear
According to the motion relationship of gearbox transmission system and the advanced parameter modeling method of gear, bearing and other
According to the above research on the time-varying meshing stiffness of gears with pitting features, the periodic stiffness curve with
The displacement response of driving gear xp under different damping ratios (ζ = 0, 0.05, 0.10, 0.15) is plotted in
Taking the basic parameters of gear pair 1 as an example, it is difficult to use regular geometric algorithm to
Micro pitting can be regarded as the precursor of the occurrence of early pitting characteristics, and its geometric characteristics are
According to the randomness of the pitting formation area, the pitting physical model under the random distribution shown in Figure
For as shown in figure 1 (b) along tooth width direction more corrosion characteristics of the model, select the multipoint
For as shown in figure 1 (a) along the direction of the tooth profile of multipoint corrosion characteristic model, selecting
The multi-point erosion model can be mainly divided into the direction along the tooth profile and the direction along the
According to the schematic diagram of pitting section in Figure 1, the section at the node is selected to study
According to the characteristics of pitting metal shedding, the most intuitive performance after pitting is that the width of meshing
According to the measured data and theoretical calculation analysis of surface micro topography roughness of machining parts, the approximate relationship
Let A1 be the contact area of the largest single asperity, and the contact of the tooth surface can be
In order to verify the simulation model, the minimum oil film thickness is far less than the root mean square
1.Fracture morphology analysis 1.1 macroscopic observation of fracture The three teeth of the driving gear of the starting motor are
The basic parameters of gear pair 2 are selected to calculate and analyze the time-varying meshing stiffness with friction effect.
The quasi-static calculation method is adopted in the finite element simulation calculation, that is, the stiffness under the load at
In the meshing process of gear pair, the relative sliding and rolling occurs between the meshing tooth surfaces, which causes
According to the two models of contact stiffness calculation, the following are calculated and discussed respectively. Firstly, according to the
The measurement can be divided into two cases: the measurement of the profile error of the end face on the
As one of the important components of gear stiffness, it is very important to calculate the matrix stiffness reasonably and
The enveloping hourglass worm with variable tooth thickness involute gear is a new type of worm. At present, there is
The vibration signal of gearbox can directly reflect its operation status, so the gearbox fault diagnosis based on vibration signal
According to the semi empirical formula model, the contact stiffness is related to the contact load. According to the description
Based on the above measurement principle, the milling involute enveloping hourglass worm sample shown in Figure 1 is tested in
The accurate three-dimensional model of variable tooth thickness involute gear enveloping hourglass worm is established. In the five axis linkage
Gear pair 2 is selected to study and analyze the effect of gear geometric parameters on tooth stiffness. The curve
The gear pair parameters are selected for tooth stiffness simulation analysis. The selected gear pair parameters cover two different tooth
In order to further calculate the meshing interval expression of gear in a single period from meshing in to meshing
According to the spatial meshing principle of involute spur gear, when a pair of standard involute tooth profiles are meshed,
According to the theory of mechanics of materials and elasticity, a beam/bar with equal section length of Z is taken
When the cyclic contact stress on the tooth surface exceeds the fatigue limit of the material, a micro crack appears
The accurate modeling of gear is an important basis for analyzing the contact stress and crack propagation law of gear.
Reducing the fluctuation of static transmission error is a well-known tooth profile modification criterion, but in practice, there are not
As shown in Figure 1, it is the contour map of CHTE under different profile modification parameters of gear pair