Selection of cutting path for gear hobbing
Calculate the tool travel according to Hoffmeister’s formula: Where: FA — axial tool path of gear hobbing cutting; H1max – […]
Calculate the tool travel according to Hoffmeister’s formula: Where: FA — axial tool path of gear hobbing cutting; H1max – […]
As shown in the figure, the tool shifting length of gear hobbing hob is calculated according to the following formula:
The calculation method of the length of the generating area of gear hobbing hob is shown in Figure 1. If:
The cutting process of gear hob should be divided into pre machining area and generating area; Most of the metal
Gear hobbing multi groove hob is shown in the figure. When using gear hobbing multi groove hob, the following conditions
The selection of gear hobbing multi groove hob has the following advantages: (1) Gear hob has many grooves and good
The number of hobs Z0 has an important influence on the machining time In some cases, the use of gear
The selection of large diameter gear hobbing hob has the following advantages: (1) Under the condition of maintaining the same
The relationship between the outer diameter of gear hobbing hob and hobbing time Ht is shown in the figure. Where:
Theoretically, the larger the rake angle of the gear hobbing hob, the smaller the cutting load of the cutter teeth.
When the rake face of the chip holding groove is unevenly distributed relative to the center of the inner hole
The linear part of the side edge of gear hobbing hob mainly completes the generation of gear tooth profile, but
According to the change rule of the contact lines on the left and right sides of the pitch line in
The influence of gear hobbing hob accuracy on machining accuracy is shown in the figure. 100% of the total meshing
Gear hobbing processing and application practice show that the manufacturing errors of machine tools, cutting tools and gear blanks are
According to the stress analysis of gear hobbing hob, further analyze the stress of gear hobbing hob shaft, as shown
The cutting pattern of gear hobbing hob teeth reflects the metal process and tooth profile formation in the cutting groove
The speed of driving wheel is 1200 R / min, the meshing frequency of automobile gear is 160 Hz, the
The forming method of gear hobbing tooth profile is shown in the figure. Starting from the contact cutting between gear
All defective automobile gears will produce high-level pulses in operation, which will usually arouse the natural frequency (also known as
The test diagram of vibration amplitude spectrum caused by tooth profile error of automobile gear is shown in Figure 1.
At 25 ℃ and 0.001 V / s scanning speed, the Tafel curve of automobile gear test material 20mncr5 steel
The 72 h salt spray corrosion surface morphology of 20mncr5 steel, an automobile gear test material after normalizing and isothermal
1. Material preparation The automobile gear steel 20mncr5, which is widely used, is selected as the experimental material. The energy
The size and position of the contact area of spiral bevel gear can reflect the contact performance of spiral bevel
The variation law of actual speed and torque can reflect the approximate meshing characteristics of spiral bevel gears. In order
In order to obtain the real meshing performance of spiral bevel gear in reduction box, the meshing performance parameters were
The load contact analysis method of spiral bevel gear can quickly and efficiently obtain its meshing transmission characteristics, but the
In order to study the influence of different speed and load conditions on the gear stress in the meshing transmission
After the calculation, extract the speed change law of spiral bevel gear meshing transmission under various working conditions, as shown
The dynamic loading analysis adopts the same finite element mesh model as the static analysis, but the dynamic explicit analysis
The finite element static analysis method can be used to analyze the load contact of spiral bevel gear in detail,
According to the formula, the value of each calculation coefficient and the basic parameters of spiral bevel gear, the values
According to the formula, the nonlinear ultrasonic coefficients of different samples are calculated according to the amplitude of the fundamental
In order to further analyze the tooth surface contact stress and tooth root bending stress of spiral bevel gear under
In order to study the influence of the mean value of time-varying meshing stiffness of helical gears on the vibration
The contact stress of tooth surface and the bending stress of tooth root affect the working performance of gear, such
Input the obtained time-varying meshing stiffness curve and meshing impact curve into the dynamic equations at the same time to
In order to study the influence of the time-varying meshing stiffness amplitude of gears on the vibration characteristics of the
The coincidence degree represents the average value of the number of wheels participating in meshing at the same time. The
In order to study the influence of the above two excitation factors on the system vibration, the vibration speed diagram
After the calculation is completed, the change laws of contact force of four adjacent tooth surface contact pairs under the
The high-speed helical gear drive of an electric vehicle is taken as the research object, and its structure diagram is
After the calculation, in order to obtain the meshing transmission accuracy of spiral bevel gear, in the ABAQUS post-processing module,
The basic parameters of spiral bevel gears are shown in Table 1. Parameters Driving wheel Driven wheel Number of teeth
According to the geometric characteristics of spiral bevel gear, the gear can be divided into multiple independent teeth with the
The finite element analysis method of spiral bevel gear has gradually developed into a widely used numerical analysis method, and
(1) The influence of compound optimization modification scheme of top involute and tooth direction drum of long tooth profile of
The gear tooth surface obtained by virtual machining and the gear tooth surface actually processed by the machine tool are
There are three schemes for drum shape optimization modification of tooth profile, namely, the modification amount of driving wheel is
According to the virtual machining theory, the geometric model of spiral bevel gear is created. The tooth system of spiral
Figure 1 shows the influence curve of the pinion tooth width on the time-varying meshing force of the helical gear
The optimal modification scheme of the top broken line arc of the long tooth profile is the modification amount of
With the development of computer technology, the method of using virtual machining technology to create gear geometric model has been
For the dynamics of nonlinear helical gear system, the solid collision method, the finite element transient analysis method and the
The tooth profile of spiral bevel gear is a complex free-form surface. At present, its measurement is mainly carried out
The linear optimization modification scheme of long tooth profile addendum is the modification amount of driving gear 3 μ m.
As shown in the figure, the three-dimensional cloud diagram of contact stress of No. 0 unmodified, No. 1 optimization scheme
Figure 1 shows the influence curve of helix angle on the time-varying meshing force of the helical gear pair at
The correctness of research methods and theories needs to be verified by relevant experiments. The experiment is divided into two