Limit characteristics of hypoid gear meshing
The induced normal curvature of the two conjugate surfaces is the difference between the normal curvature of the two surfaces, […]
The induced normal curvature of the two conjugate surfaces is the difference between the normal curvature of the two surfaces, […]
As shown in Figure 1, the distribution of blank velocity field in the forming process after the optimization of spur
1. Establishment of dynamic contact model and meshing The solid model is imported into HyperMesh for meshing. The mesh model
Due to the large amount of three-dimensional finite element simulation calculation of helical gear, considering the factors such as computer
The contour spiral bevel gear milling cutter bar is mostly in the shape of prism, and the cross section in
As shown in Figure 1, the second-order effect force field of scheme is shown. As shown in figure a, in
The meshing process of helical gear is affected not only by the distribution of tooth profile load, but also by
Using five basic equations and MATLAB software for numerical calculation, select six contact points in the direction of gear tooth
According to the structural parameters of the fourth gear helical gear pair of a heavy truck transmission studied, the dynamic
In the meshing transmission process of hypoid gear pair, the relative speed of the two gear tooth surfaces at node
When the thickness of straight bevel gear blank is 90mm, the y-direction displacement nephogram of straight bevel gear blank with
As shown in Figure 1, it is the three-dimensional model of the cutter head established on UG. The contour spiral
The three-dimensional modeling of hypoid gear is based on the establishment of mathematical model. Firstly, the basic curve and gear
The metal forming force of spur gear is the main consideration basis for determining the die size and structure and
When two different processing methods are selected, the stress nephogram in Y direction on the upper surface of spur bevel
K. Lwang and h.s.cheng used the finite element method to analyze the size and distribution of tooth body temperature of
1. Equivalent stress analysis of three-dimensional contact of concave cylindrical gear After the calculation, the equivalent stress of the contact
It can be seen from the cross-section of the straight shaft that the cutting speed of the straight shaft tends
Gleason’s idea of designing hypoid gear pair is to calculate the contact parameters of hypoid gear pair. When studying the
When the thickness of spur bevel gear blank is 90mm, the displacement nephogram in X direction of spur bevel gear
The service life of die and the selection of screw press are closely related to the forming load. Therefore, it
The equivalent stress in the forging process of equal height spiral bevel gear is an important analysis index, which affects
① Generation of single helical tooth Using “curved surface → swept”, select the gear profile as the swept section. Since
As shown in Figure 1, the velocity field distribution in the blank forming process of scheme 1 is shown. As
To establish a curve in CAD, we first need to establish the parameter equation of the curve. The involute equation
Taking the 80mm thick straight bevel gear blank model as an example, the x-direction stress nephogram of the upper surface
Keep the contact boundary condition with smooth gear consistent with the loading setting treatment method, restrict the degrees of freedom
The finite element model simulation and mathematical model calculation of the deformation in the machining process of split straight bevel
Before bevel gear cutting, the residual stress in the material is evenly distributed and balanced along the thickness direction of
Based on the harmony search algorithm, the cutting parameter optimization of rough milling spiral bevel gear big wheel and rough
Hypoid gear pair is a transmission device used to transfer the motion and load between spatial staggered axes. According to
When the thickness of spur bevel gear blank is 90mm, the z-direction displacement nephogram of spur bevel gear blank with
The motion form of cylindrical gear pair transmission is pure rolling based on cone, while the motion of a pair
Taking 18CrNiMo7-6 spur gear as the research object, the finite element models of three schemes are established, and the warm
The three-dimensional solid model of the gear is established by CATIA. After being imported into ANSYS, a series of spherical
The moment of inertia of the section to the neutral axis of the straight bevel gear blank is different in
First, prepare a large inspection platform, several steel balls with the same diameter (if conditions permit, it is best to
As shown in the cloud diagram and partial enlarged diagram of the contact stress distribution of the concave spur gear,
After the solution is completed, the equivalent stress of the two-dimensional contact of the concave spur gear is displayed by
1.Involute helical cylindrical gear defined by modulus 1) Use the common normal micrometer (or digital caliper) to measure the common
Cold finishing process is the last process in compound forming. It is the key point in the whole process to
Taking the initial forging temperature as 1000 ° C, 1050 ° C and 1100 ° C respectively, and the friction
The motion model of hypoid gear pair is established. The pinion of hypoid gear pair applies a speed of 60R
The research shows that the tooth profile of a single tooth of hypoid gear is a closed profile surrounded by
Consistent with the boundary condition setting of the smooth spur gear, restrict the degrees of freedom of all nodes in
Consistent with the two-dimensional modeling of smooth spur gear, the two-dimensional line contact peripheral contour curve of spur gear is
Three kinds of warm forging die structures are set according to the structural characteristics of spur gear. As shown in
In essence, the machining of gear is that the tool continuously feeds along the radial direction of the gear, and
In the diestressanalysis module of deform, the die stress is analyzed to study the deformation of die tooth profile in
When the friction coefficient is 0.3 and 0.7 respectively, the forming load curve of spiral bevel gear under different initial
The forging object of spiral bevel gear blank (without punching and trimming) is shown in the figure. Comparing the numerical
The forming effect analysis is mainly used to analyze whether the equal height spiral bevel gear forging is completely filled,
1. Equivalent stress analysis of two-dimensional line contact of smooth spur gears The general post processor in ANSYS is used
Warm forging is equivalent to the pre forming step of spur gear. The design of pre forging drawing is based
The geometric relationship of pitch cone parameters of hypoid gear pair is shown in the figure, and the included angle
1.Selection of processing temperature and strain rate After drawing the hot working diagram, the appropriate processing temperature and strain rate
It is proposed to use the warm and cold composite process to process spur gears. It is divided into pre
The digital machining technology of spiral bevel gear is developed with the gradual maturity of computer technology, information technology, network
Based on the meshing principle of equal height spiral bevel gear, the pitch cone and the base cone are two
When using milling cutter for machining equal height spiral bevel gear, the gear cutting principle is the imaginary plane gear