Influence of different positions of initial cracks on fatigue life of spur gears
Previously, we used the joint simulation method of ANSYS and FRANC3D to carry out the static analysis of the root […]
Previously, we used the joint simulation method of ANSYS and FRANC3D to carry out the static analysis of the root […]
After heat treatment, the large spur gear blank enters the processing stage. Before this link is officially carried out, it
Mechanization not only improves the production efficiency and quality, but also greatly avoids the risks in the production process. The
Considering the symmetry of teeth in spur gears, in order to reduce the amount of calculation, one single tooth is
The factors affecting crack growth studied by ZHY gear senior engineer team, such as stress ratio, corrosion environment, crack body
Within the range of elastic mechanics, Paris gives the fatigue crack growth rate of spur gear expressed by the formula,
For the analysis of fatigue crack propagation of spur gears, the calculation of crack propagation life of spur gears is
Within the scope of on-line elasticity, the theory of fatigue crack growth rate of spur gear is mainly Paris theory.
Spur gears are widely used in electric power, chemical industry, petroleum, aerospace, automobile and other fields. Almost all these spur
The fatigue crack growth rate of spur gear is the basis for predicting the crack growth life. Paris formula is
The cracks in practical components are often composite cracks composed of two or more cracks. Considering the random combination of
In the process of three-dimensional composite crack propagation, the existing fracture criteria can not completely and accurately describe the crack
In the process of spur gear crack propagation, the stress intensity factor changes with the crack propagation. Compared with the
At present, simplified models are used in the research of fatigue crack of spur gear tooth root. In these simplified
It is necessary to set up the parameters and mechanical model in the crack propagation process of spur gear by
Most spur gears yield to cyclic load and are widely used in aerospace, wind power generation and other industrial fields.
The combined die is the key component for continuously extruding the external teeth of spur gear. The combined die adopts
With the development of mechanics and computer simulation technology, the research on fatigue crack of spur gear has made great
① Hot forging blank The material of spur gear in truck wheel reducer is 20CrMnTi. Solid bar is selected as
According to the statistics of scholars, most of the mechanical component failures belong to fatigue failure, accounting for 50% –
The cold extrusion precision plastic forming technology of spur gear has the advantages of saving materials, improving production efficiency, ensuring
The continuous extrusion forming process of the external teeth of the spur gear is the same as that described above.
The three forming process schemes will be comprehensively evaluated and analyzed from the three aspects of material utilization, production efficiency
In order to clearly see the deformation process of inner and outer teeth in the forming process of spur gear
In recent ten years, with the rapid development of computer hardware and software technology and the in-depth study of material
The numerical simulation analysis is based on the assumption of rigid plastic finite element model. Properly combine and simplify the
Taking the sun gear in a truck wheel reducer as the research object, its part drawing and three-dimensional solid model
The rolling forming process of spur gear improves the production efficiency and material utilization, shortens the processing process, and the
Cold extrusion process is a production technology with high precision, high efficiency, high quality and low consumption, which is widely
Fully referring to the idea of shunting method, it is decided to adopt the approximate trapezoidal tooth profile scheme with
The basic forming process of spur gear has its own obvious advantages and disadvantages. It can only solve the problems
The basic principle of split flow forging is shown in Figure 1. It is to set up metal overflow channels
The process principle of floating die is shown in the figure. It was first put forward in 1987 when scholars
The principle of forward extrusion forming process of spur gear is shown in the figure. Under the action of extrusion
The upsetting extrusion process principle of spur gear is shown in Fig. 1, which means that the tooth punch moves
Yang Cheng et al. Analyzed the influence of mandrel exchange, floating die and local upsetting on the precision forging of
The volume forming of metal is a complex plastic large deformation process. There are geometric nonlinearity caused by large deformation
The size of the inner shunt gap is determined by the distance between the lower end face of the punch
1. Present situation of spur gear machining The processing method of face gear is similar to that of ordinary cylindrical
In order to make the gear rotate in both directions, the tooth profiles on both sides of the tooth are
Classification Meshing mode Basic feature Spur gear external meshing, internal meshing, gear and rack The contact line of tooth profile
Spur gear is a classification of gears. According to the relative position and tooth direction of a pair of gear
The microstructure of spur gear tooth profile is deformed by compound forming, and the grain shape and size are also
Figure 1 shows the spur gear processed by the through continuous “cold extrusion + cold shaping” composite forming process. The
Cold extrusion process can produce extrusion parts quickly, continuously and in large quantities. In most cases, extrusion production has realized
In actual production, the forming of workpiece is accompanied by heat generation, and the temperature of die and workpiece will
The sizing belt of shaping die is one of the important process parameters affecting the forming accuracy of spur gear.
The tooth surface is reconstructed according to the numerical simulation results under different cold shaping methods. Compared with the other
Figure 1 shows the equivalent stress distribution of spur gear under different cold shaping methods. During full tooth shaping, the
① Aiming at the problems of serious tooth tip collapse, low material utilization, low forming accuracy and low die service
In previous studies, the ideal model without error is used in the numerical simulation of cold shaping of spur gear.
Taking the spur cylindrical gear for truck wheel reducer as the research object, a new compound forming process scheme of
Sizing belt is one of the key process parameters to ensure the forming of spur gears. Whether the length of
In order to ensure the smooth implementation of cold extrusion production and processing, in addition to having a pair of
The splitting angle thickness is one of the important process parameters in the design of tooth concave die, which has
In the 1950s, gears were mainly obtained by cutting, and the output was very low. At that time, German Burwell
With its convenient operability and accuracy of simulation results, finite element software helps designers greatly shorten the R & D
For a long time, researchers and scholars all over the world have made unremitting efforts on the deformation law analysis,
Improving the service life of cold extrusion die is the key point of precision forming of large modulus spur gear.
Considering the random error interference, the vibration characteristics of spur gear transmission in two cases are compared and analyzed: ①