Geometric model of each gear rotor
The figure shows the rotor model of a typical integral 5-stage centrifugal compressor. As shown in figure a), TST, WST, […]
The figure shows the rotor model of a typical integral 5-stage centrifugal compressor. As shown in figure a), TST, WST, […]
In general, the fatigue failure of gear is to produce microcracks at the position of the maximum stress of gear
When the pitch circle of the gear shaper cutter rolls along the pitch curve of the non-circular gear, it not
Figure 1 is the contact pressure diagram of the gear in the process of meshing, and the pressure distribution of
The diagram of stepless transmission mechanism is shown in Figure 1. The driving noncircular gears 1 and 3 are the
The results of the overall equivalent stress of the gear are shown in Figure 1. The variation law of dynamic
On the basis of space curve meshing theory, the tooth surface construction of parallel shaft pure rolling internal meshing line
The macro morphology of fatigue fracture of low speed and heavy load gear teeth can be divided into three obvious
Macro analysis It can be seen from Fig. 1 (a) that the cracks are exposed on the forging surface, the
Since the test data under each stress level obey the lognormal distribution, when the normal probability density function is known,
The normal chord tooth thickness is the shortest distance between the two theoretical contact traces (spatial helix) on the left
The following equation can be obtained from the geometric knowledge of involute gear: Where, α T is the end face
The number of fatigue cycles under four stress levels is counted in the order from small to large, and the
Before calculating the tooth root stress of the gear, it is necessary to find the exact position of the load
Before carrying out bending fatigue strength, the primary task is the design and manufacture of gear specimens. Because the object
In order to study the problem of fatigue crack propagation and fatigue life of low-speed and heavy-duty gear, a low-speed
For the statistical analysis of this section, the relevant data of stress ratio r = 0.6 is also used. The
According to the theory of elastohydrodynamic lubrication, the lubricant entering into the crack will form a certain pressure inside the
In order to verify the accuracy of the fatigue crack growth test of the compact tensile specimen, the data of
The theoretical Mises stress nephogram distribution law of the numerical simulation model of compact tensile specimen under macro state is
1. Data acquisition In the experiment, the gear fatigue life test-bed as shown in Figure 1 is used to monitor
The model used for numerical simulation of fatigue crack growth is the same as that of 42CrMo steel compact tensile
In order to more clearly reflect the output classification status of features in each layer of RESNET model, t-sne technology
With the continuous progress of the test, under the action of cyclic load, cracks appear on the sample and continue
The fatigue crack growth rate DA / D N and the stress intensity factor at the crack tip under different
The data of crack tip stress intensity factor (SIF) and crack length under different stress ratios collected through the test
The fatigue crack growth test of compact tensile specimen was carried out according to the national standard GB / T
The maximum meshing force reflects the maximum load of planetary gear. The dynamic load coefficient is the ratio of the
The fatigue crack growth test was carried out in the State Key Laboratory of new metal materials, University of science
After the detailed grid data is predicted, if the output torque of P20 row is expressed as 1, then the
42CrMo steel is a kind of ultra-high strength steel, which has strong resistance to plastic deformation, less possibility of brittle
The existence of the worst speed in the boundary lubricated gears has not been discussed in the literature. There is
1. Physical model Take 2K-H Planetary gear transmission system as the analysis object, as shown in Fig. 1 (a). The
It is known from the test results that for the low-speed and heavy-duty lubricated gears with circumferential velocity v =
The tests were carried out on the modified CL-100 gear testing machine. The schematic diagram of the testing machine is
The carburizing layer of large low-speed and heavy-duty gears is deep, and the surface carbon concentration is low. The carburizing
The transmission ratio of non-circular gear can be changed according to the established motion law. Compared with the connecting rod,
1. Hardness layer depth detection The results show that the surface hardness is 56-60hrc, the core hardness is 40-42hrc, and
1.Technical Requirements 20grni2moa steel material, module M = 6, number of teeth z = 38, width of teeth H =
When involute spur gear works, it has to go through the process of single tooth meshing and double tooth meshing
According to the advanced slicing function of gear modeling along the tooth width direction, the gear is sliced during gear
According to the motion relationship of gearbox transmission system and the advanced parameter modeling method of gear, bearing and other
According to the above research on the time-varying meshing stiffness of gears with pitting features, the periodic stiffness curve with
The displacement response of driving gear xp under different damping ratios (ζ = 0, 0.05, 0.10, 0.15) is plotted in
Taking the basic parameters of gear pair 1 as an example, it is difficult to use regular geometric algorithm to
Micro pitting can be regarded as the precursor of the occurrence of early pitting characteristics, and its geometric characteristics are
According to the randomness of the pitting formation area, the pitting physical model under the random distribution shown in Figure
For as shown in figure 1 (b) along tooth width direction more corrosion characteristics of the model, select the multipoint
For as shown in figure 1 (a) along the direction of the tooth profile of multipoint corrosion characteristic model, selecting
The multi-point erosion model can be mainly divided into the direction along the tooth profile and the direction along the
According to the schematic diagram of pitting section in Figure 1, the section at the node is selected to study
According to the characteristics of pitting metal shedding, the most intuitive performance after pitting is that the width of meshing
According to the measured data and theoretical calculation analysis of surface micro topography roughness of machining parts, the approximate relationship
Let A1 be the contact area of the largest single asperity, and the contact of the tooth surface can be
In order to verify the simulation model, the minimum oil film thickness is far less than the root mean square
1.Fracture morphology analysis 1.1 macroscopic observation of fracture The three teeth of the driving gear of the starting motor are
The basic parameters of gear pair 2 are selected to calculate and analyze the time-varying meshing stiffness with friction effect.
The quasi-static calculation method is adopted in the finite element simulation calculation, that is, the stiffness under the load at
In the meshing process of gear pair, the relative sliding and rolling occurs between the meshing tooth surfaces, which causes
According to the two models of contact stiffness calculation, the following are calculated and discussed respectively. Firstly, according to the