Cutting changes in helical gear turning process
In the process of helical gear turning, each tooth of the turning tool will go through a process from cutting […]
In the process of helical gear turning, each tooth of the turning tool will go through a process from cutting […]
The geometric modeling of helical gear turning tool is realized by using UG three-dimensional modeling software. In order to simplify
The machining simulation of helical gear turning is carried out by using VERICUT simulation software. Firstly, the virtual machining machine
The structural parameters of gear turning tool include modulus, number of teeth, helix angle and pressure angle. Modulus and pressure
Select a point m on the cutting edge of helical gear turning tool, and establish the reference plane of tool
The structure of the gear turning cutter is similar to that of the helical cylindrical gear. The three-dimensional shape of
Forging blank is the first link in the processing and manufacturing of large helical gears. The main work is to
Spiral gear is a key part used in mechanical transmission and power. It has high technical content, wide uses and
After the precision plastic work is completed, the workpiece may be close to the punch or stuck in the die,
The blank with lower boss needs to be obtained by large bar cutting, which not only wastes man hours, but
The normal profile is scanned according to the spiral guide line to generate the helical gear profile surface, and then
The blank material is DEFORM-3D material library AISI-4120, the temperature is 850 ℃, the temperature effect in heat conduction and
Figure 1 shows the helical cylindrical gear in the automobile gearbox. The normal surface modulus M = 2.5mm, the number
Helical cylindrical gear is an important transmission part widely used in automobile and machinery industry. Its shape is complex, and
The solid contour is generated by cutting the solid contour as the spiral surface, and then the contour is generated
For a long time, for designers, the design or development of a process scheme is basically based on production experience.
When the module, number of teeth, helix angle and process parameters of helical gear are consistent, three groups of different
In the process of helicall gear design, CAD / CAM / CAE integrated software UG is adopted. Combining the three-dimensional
The difference between helical gear and spur gear is that the teeth of helical gear are distributed along the helix.
(1) The parametric modeling of helical gear is carried out by using three-dimensional modeling software UG. After parametric modeling, helical
Through the numerical simulation analysis of the closed die forging of helical gear, the parameters such as temperature, friction factor,
Due to the formula of indexing circle diameter d = mz, it can be seen that the diameter of the
For a long time, for helical gear designers, the design or development of a process scheme is basically based on
All teeth on helical cylindrical gears are the same and have unified characteristics. The normal tooth profile will be generated
At present, the research on precision plastic forming of bevel gear and spur gear has made great progress and has
Warm forging of helical gear is a kind of plastic forming process with less and no cutting developed on the
At present, the better process methods for producing the driven helical gear blank of automobile rear axle at home and
The cold / hot forging drawing is determined by the helical gear part drawing. The influence of the tooth shape
Based on the design of process flow, the main purpose of closed hot die forging step is to realize the
Germany, Japan and other developed countries began to study the helical gear forming process very early, and the technology is
The figure shows the stroke load curve of the helical gear cold finishing process. It can be seen from the
After the assembly of hob and helical gear, the following settings must be completed before the hobbing motion simulation of
In the process of forming helical gear by precision forging, friction will inevitably occur between the blank and the die
At different forming speeds, the distribution law of equivalent stress in the forming process of each simulation experiment is basically
Die forging refers to the process that the helical gear blank is formed in the die bore under the action
The vibration noise of helical gear system with modified friction coefficient of 0.1 is calculated. In order to study the
Basic parameter setting of helical gear simulation (1) Model material: the material of the selected helical gear blank is 20mncr5,
With the rapid development of finite element numerical simulation technology, numerical simulation technology is more and more used in the
As an advanced processing method, precision forging has been widely used in the processing and manufacturing of spur bevel gear
① Simulation results of vibration and noise of helical gear system before modification The sound pressure nephogram of helical gear
The figure shows the universal material testing machine selected for experimental research. The maximum test load of the helical gear
The design, research, processing and production of gears at home and abroad have a history of many years and have
Combined with the numerical simulation analysis results and the best process parameters, experimental research is carried out to verify the
To calculate the vibration noise of the acoustic boundary element model of helical gear system, it is necessary to obtain
Finite element method is widely used in various fields of plastic processing. It is not only an important means to
① Establishment of structural finite element model of helical gear system The acoustic grid requires the grid size to be
The position of the split surface of the helical gear is determined by the distance between the male die and
1) Design of precision forging process of helical gear. According to the principle of precision forging and the structural characteristics
The friction coefficient has an important influence on the dynamic response characteristics of helical gear. Based on the coupled dynamic
The internal structure of compound helical gear in the gear transmission system of hybrid electric vehicle is relatively complex, and
Precision forging of helical gear is a research hotspot at home and abroad in recent years. There are mainly the
The stiffness excitation and friction excitation change after helical gear modification. The coupling dynamic model of helical gear modification and
The helical gear transmission system of hybrid electric vehicle is composed of compound planetary gear mechanism and parallel shaft gear
Based on the 8-DOF coupling dynamic model of helical gear system, the Runge Kutta method is used to solve the
In the helical gear transmission of hybrid electric vehicle, although the rolling motion conditions are considered in the tooth surface
1.Common problems and causes of helical gear reducer: a. Heating and oil leakage of reducer; b. Worm gear wear; c.
In recent years, with the continuous research in the field of face gear, according to the axis relationship of transmission
① Simulation conditions Based on the established 8-DOF coupling dynamic model of helical gear system, Runge Kutta method is used
The dynamic excitation caused by the time-varying meshing comprehensive stiffness of helical gear system is one of the most important
Helical gear reducer is a novel reduction transmission device. It has many advantages, such as small volume and light weight.