Calculation of contact fatigue life of spur gear in reducer
According to the linear fatigue cumulative damage theory Miner theory, the stress amplitude of each stress level will cause certain […]
According to the linear fatigue cumulative damage theory Miner theory, the stress amplitude of each stress level will cause certain […]
1. Verification of tooth profile shape in reverse engineering software The figure shows the tooth profile in the reverse engineering
Taking involute spur gear as an example, this paper explains the mapping, calculation and verification of involute spur gear. In
When the nominal stress method is used to calculate the contact fatigue of spur gear of reducer, it is mainly
The parameter verification of involute spur gear reverse engineering includes modulus, tooth shape angle, crown height coefficient, tooth root height
1. Determine the modulus, tooth profile angle, top height coefficient and tooth root height coefficient When determining the module, tooth
The primary link of physical reverse engineering is reverse engineering point cloud data acquisition, also known as the digitization of
In the driving process of electric vehicles, the gearbox is one of the main causes of vehicle noise. At this
Because the “cantilever beam” model is quite different from the real spur gear, the material mechanics method is difficult to
In the field of tooth bending strength calculation, the tooth bending strength formula including “tooth shape parameters” based on parabolic
Spur gear transmission is the most important transmission mode in mechanical equipment. It has the advantages of high transmission efficiency,
Take the center distance between the straight cylindrical gear hob and the straight cylindrical gear α Installation error e α=
Based on Mathematica software, draw the right tooth surface of one tooth of spur cylindrical gear, and combine the right
Gear as the core mechanical foundation. Despite the high requirements for the manufacturing and installation accuracy of gears, with the
According to the parameters of spur gear, the indexing circle radius R2 of spur gear is: Where: M2 — modulus
The pressure equation at any point on the spur tooth surface of the cylindrical gear α , The expanded length
Spur cylindrical gear coordinate system: SG, (OG: XG, YG, ZG) take the center of spur cylindrical gear as the origin
Before the 1990s, the research and production of gear forging were mainly based on physical simulation. That is because the
The research on spur gear forging at home and abroad mainly focuses on the precision forging of spur gears. The
Ensure that the diameter of the spur gear is 3600mm, change the modulus of the spur gear to make it
The load distribution rate of spur gear in the double tooth meshing area near the root of the tooth is
By changing the thickness of spur gear split wheel blank and carrying out finite element analysis on spur gear blank
The elastic potential energy u formula of spur gear teeth is written as: Where: ux – bending potential energy; un
Figure 1 shows the meshing diagram of spur gear. Single tooth and double tooth meshing are carried out alternately. The
Gear error is another important excitation source of gear vibration and noise. The error is the difference between the actual
The causes of spur gear vibration and noise are complex, and there are many sources. It has always been a
In the early research, because the dynamic impact theoretical analysis and experimental analysis of tooth friction are also limited, the
The dynamic excitation of spur gear transmission system is an important part of studying the dynamic characteristics of spur gears,
Scholars at home and abroad have also done a lot of research and Analysis on the meshing impact of gear
Spur gear transmission is widely used in the fields of machinery, electronics, textile, metallurgy, mining, automobile, aviation, aerospace and shipbuilding.
At present, there are many methods to modify spur gears. The main methods include tooth profile modification and tooth direction
The mechanical properties of spur gear system have an important influence on the whole transmission. In recent years, the research
As shown in the figure, the forming process of the tooth profile surface of the involute straight tooth spur helical
This paper mainly studies spur gears from the perspective of dynamic contact analysis and consults relevant data at home and
As shown in Figure 1, the distribution of blank velocity field in the forming process after the optimization of spur
As we all know, in the mechanical industry, spur gear transmission is widely used in a variety of mechanical equipment.
As shown in Figure 1, the second-order effect force field of scheme is shown. As shown in figure a, in
The development of precision forming technology is extremely important to a country’s industrial development. European and American countries have long
The metal forming force of spur gear is the main consideration basis for determining the die size and structure and
K. Lwang and h.s.cheng used the finite element method to analyze the size and distribution of tooth body temperature of
It can be seen from the cross-section of the straight shaft that the cutting speed of the straight shaft tends
At present, the main problems faced by the development and wide application of cold extrusion technology of spur gears are
As shown in Figure 1, the velocity field distribution in the blank forming process of scheme 1 is shown. As
Li Mingliang simulated the forming process of forward extrusion and reducing extrusion of spur gear on DEFORM-3D software. It was
Taking 18CrNiMo7-6 spur gear as the research object, the finite element models of three schemes are established, and the warm
The cold extrusion technology of spur gear is a metal plastic forming process with less and no chip, which has
As shown in the cloud diagram and partial enlarged diagram of the contact stress distribution of the concave spur gear,
After the solution is completed, the equivalent stress of the two-dimensional contact of the concave spur gear is displayed by
Cold finishing process is the last process in compound forming. It is the key point in the whole process to
Professor Liu Quankun of Hefei University of technology proposed to simulate the continuous extrusion forming of spur gear through the
Consistent with the boundary condition setting of the smooth spur gear, restrict the degrees of freedom of all nodes in
Consistent with the two-dimensional modeling of smooth spur gear, the two-dimensional line contact peripheral contour curve of spur gear is
Three kinds of warm forging die structures are set according to the structural characteristics of spur gear. As shown in
In 1987, British universities first proposed the idea of precision forging hollow parts with floating die. According to the principle
1. Equivalent stress analysis of two-dimensional line contact of smooth spur gears The general post processor in ANSYS is used
Warm forging is equivalent to the pre forming step of spur gear. The design of pre forging drawing is based
Ohga K and Konda K first proposed to apply the shunting process to the precision forging technology of spur gears
It is proposed to use the warm and cold composite process to process spur gears. It is divided into pre
Gear is an important part of mechanical transmission. Its main function is to transmit power and change the speed and
In recent years, the precision forming of spur gears in China has been greatly developed, but there are still many