Troubleshooting Common Issues with Spur Gears in Industrial Applications
Troubleshooting common issues with spur gears in industrial applications is essential for maintaining the efficiency and longevity of machinery. Spur […]
Troubleshooting common issues with spur gears in industrial applications is essential for maintaining the efficiency and longevity of machinery. Spur […]
The research is mainly about the fatigue life of the spur gear of the drive axle assembly of electric vehicles.
The drive axle assembly of electric vehicle is one of the main components of the vehicle and transmission system. Its
China’s spur gear market has experienced remarkable growth in recent years, establishing itself as a key player in the global
China’s spur gear industry has experienced remarkable growth over the past few decades, establishing itself as a key player in
The spur gear sector in China has witnessed significant growth in recent years, driven by the rapid development of various
The spur gear manufacturing industry in China has experienced significant growth over the past few decades. This growth has been
For the transmission error on the Z2k axis of multiple pairs (k pairs) of fixed axis gear trains (Z1j, Z2j)
In addition to helical gears and spur gears, there are several other types of gears that can be used in
The factors that cause transmission errors in the spur gear system include manufacturing errors of the spur gear itself, tooth
Based on the provided parameters of the spur gear pair and operating conditions, the maximum modification amount of these spur
1. Establishment of a Romax spur gear meshing model After defining the size and assembly parameters of parts in Romax,
Propose replacing the maximum modification amount of spur gear meshing stiffness with the meshing stiffness of spur gear elastohydrodynamic friction
Gear pair Maximum meshing force/N Average meshing force/N Maximum angular acceleration ((/°)/s2) Average angular acceleration ((/°)/s2) Standard gear 1 565
Contact force and angular acceleration are important parameters to test the effect of spur gear modification. Based on the parameters
Replace C with CEHL γ And substitute it into the formula to obtain the maximum modification amount of the tooth
1. Simulation working condition parameters Select a certain mining spur gear pair for simulation calculation, and the parameters of the
Replace C with CEHL γ And substitute it into the equation to obtain the maximum modification amount of the tooth
Let K (i EHL) be the stiffness of the elastohydrodynamic friction pair at a certain meshing point i during the
In the elastohydrodynamic state, the elastic approaching amount of the contact body is a comprehensive result of the change in
According to the ISO6336 standard, the meshing stiffness C of spur gears γ Defined as the average value of the
Three elements of spur gear modification: maximum modification amount of tooth profile Δ Max, straight tooth profile modification length L,
Taking a pair of small gears and large gears meshed by cylindrical spur gears as an example, it is known
To verify the effectiveness of the method, the method that considers the true transition curve but does not modify the
The elastic deformation analysis and time varying meshing stiffness (TVMS) calculation of spur gears have long been important and difficult
Extract the theoretical rotation angle of the driving wheel within 0.17s-0.175s of the stable stage of the spur gear pair
Based on the model in Figure 1, the center distance deviation is set to 0.06 mm, the rotational speed n
The vibration reduction and noise reduction of cylindrical spur gear transmission has always been a focus of attention in the
Because the range method cannot derive the contribution of each factor to the evaluation index, it is also necessary to
Perform Fourier transform on the meshing force curve of the spur gear pair in Figure 1 to obtain the spectrum
Based on the graph model, the finite element models of spur gear pairs with center distance deviations of 0 mm,
Through dynamic simulation and orthogonal experimental design of spur gears, the influence of slot hole structural parameters on the vibration
Gear Number of teeth z Modulus m/mm Modification coefficient x pressure angle α (/ °) Tooth top height coefficient hα*
In recent years, with the popularization of electric vehicles, the requirements for vibration and noise performance of spur gear transmission
The vibration response of spur gear pairs during meshing varies with boundary conditions. This section establishes a finite element model
The angular acceleration amplitude at the meshing frequency is taken as the evaluation index of the system, and the angular
Since the rigid body shell of the inner ring of the spur gear driving wheel is fully constrained, the theoretical
Extract the theoretical rotation angle of the driving wheel within 0.17s-0.175s of the stable stage of the spur gear pair
The total meshing force F of a spur gear pair in the direction of the meshing line can be expressed
The main excitation in a spur gear pair system comes from gear tooth meshing. When the meshing frequency of the
In order to study the impact of different center distance deviations on the stiffness of a gear tooth during a
The time-varying meshing stiffness of spur gears is one of the main factors that cause impact and noise in spur
Gear hobbing is widely used in the manufacturing industry to produce high-quality straight cylindrical gears and helical cylindrical gears. Like
Take the traction spur gear of a certain type of locomotive as an example to calculate the actual coincidence before
When the spur gear teeth enter the double-tooth meshing area, the two pairs of teeth theoretically contact at the same
Vibration characteristics of spur gear pair based on the randomness of error and tooth surface friction: (1) Using the method
With the development of spur gear transmission system towards high speed and high power density, how to solve vibration and
Ideally, the meshing form of spur gear pair is shown in Figure 1. It can be seen that one end
The large number of studies have proved that dynamic excitation is the main cause of spur gear vibration, which is
(1) Time-varying meshing stiffness Because the gear teeth will produce elastic deformation when the gear is engaged, and the gear
Set the initial state of the spur gear pair to zero, set the rectangular peeling at the pitch circle of
The dynamic model of 8-DOF spur gear pair is established by Lagrange equation. The system equation is: Where: FM is
For tooth surface contact temperature: Δ T. Mainly determined by the temperature of spur gear body Δ M and tooth
It is assumed that the spalling fault shape of spur gear driving tooth surface is matrix (as shown in Fig.
Involute spur gear pair is widely used in modern mechanical system because of its excellent performance. The working performance of
Select a spur gear to calculate its stiffness. The reason why spur gear is selected as the research object is
From the previous analysis, as long as the elastic deformation of the gear teeth is obtained, the time-varying meshing stiffness
The dynamic excitation caused by the time-varying characteristics of meshing stiffness during gear meshing is called stiffness dynamic excitation of
Since the early 1970s, people have begun to use the finite element method to calculate the elastic deformation and tooth
1. Data preprocessing Because the point cloud data of the involute cylindrical spur gear measured by the three coordinate machine