Numerical simulation of fatigue propagation of mode I crack in compact tensile specimen of heavy load transmission gear
The model used for numerical simulation of fatigue crack growth is the same as the compact tensile specimen of 42CrMo […]
The model used for numerical simulation of fatigue crack growth is the same as the compact tensile specimen of 42CrMo […]
By referring to the national standard GB / t6398-2000 test method for fatigue crack growth rate of metallic materials, the
Let the angular velocities of large and small wheels are: ω G2 and ω G1: The speed of the big
The theory of spiral bevel gear was put forward by E. Wildhaber, M.L. Baxter, a scientist of Glenson Company in
The experimental measurement shows that the lower threshold of fatigue crack growth is 15.29 and 5.08 when the stress ratio
As can be seen from the figure, when the stress ratio r = 0.1 and the fatigue crack length α
Gear production plays a very important role in the modern machinery manufacturing industry, especially in the production of automobiles, aircraft,
The right-hand wheel and the left-hand production wheel are an aligned hyperboloid gear pair, and the tooth surface of the
Elber proposed the concept of crack closure, and used the theory of crack closure to explain the fatigue crack growth
This paper mainly discusses the shaping method and regrinding method of sharp tooth scraping cutter head with hard tooth surface
When the parameters of the motion law of the machine tool are determined, the motion equations can be formed by
Heavy duty gear is the core component of large equipment transmission. It is widely used in mining, metallurgy, building materials,
Professor Zhang Shusen of Liaoning University of engineering and technology put forward a new method of tooth profile design and
The process pitch cone node of the spiral bevel gear coincides with the design pitch cone node, the pitch cone
Since 1982, Hanjiang tool factory and Taiyuan Heavy Machinery Factory have cooperated to study 18 ‘single edge precision cutting cemented
The workpiece coordinate system is established by taking the installation surface of the workpiece gear as the coordinate plane and
Since the 1960s, Japan, the former Soviet Union and some other countries have successively carried out the development and research
The axial section of the cutter head is made, and the coordinate system is established as shown in the figure.
During gear grinding, the surface layer structure of the gear will change, that is, grinding burn. The reason is that
Establish the coordinate system as shown in the figure according to the geometric model of the machine tool. Among them,
Scraping can be defined as such a process, which is to remove the small machining allowance on the hardened tooth
Gear machining usually has direct generating method and indirect generating method. The direct generation method is to make the cutting
Gear lapping is a traditional process. It is a method of micro removal of workpiece surface with free abrasive particles
Spiral bevel gears and hypoid gears are on hypoid machine tools. The design principle of this machine tool is shown
The mentioned feature line family is also of great significance to study the machining principle of gear profile, because any
When the gear pair is driven, the meshing point of the tooth surface expands into an approximate elliptical contact area
1. Simulation of gear shaping In order to verify the correctness of non-circular gear profile, matlab programming is used to
The involute profile is involute, and the helical profile is involute. From the perspective of engineering, in order to understand
The formula is the calculation equation of non-circular gear profile (XCK, yck), and (XG, YG) is the involute profile of
Based on the general guiding ideology and on the basis of fully considering the characteristics and difficulties of the proposed
Generally, transition curve should be designed for gear root, which can reduce stress concentration and improve gear bearing capacity. There
Based on the large wheel processing equipment (large gear hobbing machine), the precision measurement of large gears is studied. The
As shown in Figure 1, OC is the center of gear shaper cutter, G is any point on the initial
The main measurement methods of large gears are summarized. Based on the analysis, it is concluded that on-machine measurement has
When the gear shaper cutter Hobbes the non-circular gear, its indexing circle does pure rolling on the pitch curve of
Spiral bevel gears are widely used in aviation, automobile, shipbuilding and other industries. When considering the load distribution of multi
The characteristics and measurement difficulties of large-size gears are analyzed, which can be divided into the following aspects: (1) Oversized
The flexibility matrix method is used to solve the three-dimensional elastic contact problem. The solution of the contact problem of
The design methods of non-circular gear tooth profile mainly include envelope method, hobbing tooth profile normal method and shaping tooth
Suppose that the pitch curve arc lengths of the driving and driven noncircular gears are S1 and S2, respectively The
Generally, the gear whose parameters, size and weight are large enough to exceed the conventional conditions is called large gear.
As shown in Figure 1, P is the initial meshing point of the non-circular gear, O1 and O2 are the
The particularity of large gear and its measurement is analyzed in detail, and the principle and key technology of gear
According to the tooth surface generation method of parallel shaft internal meshing linear gear and pure rolling meshing condition introduced
The different choice of sign in the tooth profile section curve equation will affect the convexity and convexity of tooth
The obtained normal curvature and short-range torsion Aa1, BA1 and CA1 are along the direction of EA1 and TA1. Let
The comprehensive measurement method and technology of large gears are still developed from the comprehensive measurement of medium and small
Taking the points on the contact lines R1 and R2 as the coordinate origin and the base vectors of fixture
The side measuring instrument is positioned and installed on the machine tool (generally installed on the tool holder) to realize
Because the research idea is novel, the electromechanical combination involves a wide range, and needs solid mathematical theoretical knowledge, especially
Establish the space right-handed coordinate system, as shown in the figure. The installation center distance of linear gear pair is
Aiming at the limitations of desktop measuring instrument, the upper measuring instrument has a great change in the measurement idea.
According to the cause analysis of the shell forging crack, the forging deformation is increased by increasing the forging process,
Desktop instrument the desktop measuring instrument used for large gear measurement is basically the amplification of the desktop measuring instrument
The combined measurement network of super large gear includes laser tracker and its measurement system, flexible joint coordinate measuring arm
Gear is famous for its complex shape all the time, and its various error inspection items are not only various,
Diagramming the imaginary circle diameter DPT of helical gear measuring ball The figure is a diagram of the imaginary circle
The establishment of the mechanical model simplified the gear tooth as a cantilever beam, and the contact state under load
With the development of machinery industry, the gear transmission with compact structure, long life and suitable for heavy load and
The figure shows the geometric relationship of the measuring ball in the alveolar. The N-N section is the normal section