Design of warm forging forming scheme for spur gear
Three kinds of warm forging die structures are set according to the structural characteristics of spur gear. As shown in […]
Three kinds of warm forging die structures are set according to the structural characteristics of spur gear. As shown in […]
In essence, the machining of gear is that the tool continuously feeds along the radial direction of the gear, and
In the diestressanalysis module of deform, the die stress is analyzed to study the deformation of die tooth profile in
When the friction coefficient is 0.3 and 0.7 respectively, the forming load curve of spiral bevel gear under different initial
The forging object of spiral bevel gear blank (without punching and trimming) is shown in the figure. Comparing the numerical
The forming effect analysis is mainly used to analyze whether the equal height spiral bevel gear forging is completely filled,
1. Equivalent stress analysis of two-dimensional line contact of smooth spur gears The general post processor in ANSYS is used
Warm forging is equivalent to the pre forming step of spur gear. The design of pre forging drawing is based
The geometric relationship of pitch cone parameters of hypoid gear pair is shown in the figure, and the included angle
1.Selection of processing temperature and strain rate After drawing the hot working diagram, the appropriate processing temperature and strain rate
It is proposed to use the warm and cold composite process to process spur gears. It is divided into pre
The digital machining technology of spiral bevel gear is developed with the gradual maturity of computer technology, information technology, network
Based on the meshing principle of equal height spiral bevel gear, the pitch cone and the base cone are two
When using milling cutter for machining equal height spiral bevel gear, the gear cutting principle is the imaginary plane gear
The machining principle of gear shaper is the generation method, that is, the tool and the involute gear blank conduct
The forging process of gear blank under different initial forging temperature and different friction coefficient is studied. The forging temperature
In the coordinate system SA, the bevel equation of the small wheel surface of spiral bevel gear is: Where: (U1,
The stroke load curve of the die in the general forging process of spiral bevel gear is shown in the
In recent years, the precision forming of spur gears in China has been greatly developed, but there are still many
Spur gear contact is a typical nonlinear problem, and its solution process generally needs iterative calculation. There are problems of
As shown in Figure 1, R is the radius of involute gear indexing circle, Rb is the radius of base
The equivalent stress, strain and temperature of spiral bevel gear forging during final forging are analyzed. It is found that
SFT method is applicable to the processing of spiral bevel gears with transmission ratio greater than 2.5, which means that
When machining the large gear of spiral bevel gear with forming method, the slight difference between the tooth profile angle
In the function of Defrom-3D post-processing, the curves of equivalent stress, strain and temperature of spiral bevel gear blank with
The forging experiment is carried out by hot forging. Firstly, the forging die is processed, and then the forging experiment
After the cutting of equal height spiral bevel gear, the processed equal height spiral bevel gear shall be inspected in
In the actual fatigue wear test of spur gear, the pinion is the driving spur gear and the big gear
The two-dimensional diagram of upper and lower dies of spiral bevel gear is shown in Figure 1. 1.Establishment of mold
In order to accurately evaluate the reliability variation law of gear transmission system of flying vehicle, 3000 h reliability is
Using Pro / E4 0 establish the geometric model of extrusion process, including the geometric model of upper and lower
The temperature distribution of bevel gear blank during final forging is shown in the figure. The maximum temperature during final
1. Formation analysis of hypothetical plane forming wheel The concept of hypothetical plane forming wheel is that there is a
Four points are selected at the tooth top of spiral bevel gear forging, and the position distribution is shown in
Using the advanced curve drawing function in the two-dimensional drawing software CAXA electronic Using the advanced curve drawing function in
(1)Metal flow law in extrusion process The metal velocity vector diagram of each stage in the extrusion process of spiral
Due to the problems in the free forging process of cutting board, other forming methods are considered to replace the
The process initial forging temperature of spiral bevel gear forging is 1000-1100 ° C. here, we discuss the relationship between
Through the stress-strain analysis and temperature analysis of spiral bevel gear blank after hot forging, we know that it is
The strain distribution of helical gear blank during final forging is shown in the figure. The maximum strain during final
The hot forging simulation forming process of spiral bevel gear wheel is similar to the cold forging process. The model
When the friction coefficient is 0.3 and 0.7 respectively, the energy consumption curves of iterative steps under different initial forging
The iterative step load curve of the general forming process of spiral bevel gear blank is shown in the figure,
Take three points as shown in Figure 1 to study the changes of stress, strain and temperature with time in
Extrusion is a plastic forming processing method that applies pressure to the spiral bevel gear blank in the die cavity
The forging object of spiral bevel gear blank (without punching and trimming) is shown in the figure. Comparing the numerical
A-F in the figure is the tooth direction error diagram of 24 teeth of the pit type large gear after
The equivalent stress distribution of spiral gear blank during final forging is shown in the figure. The maximum stress during
The die drawing process of spiral bevel gear precision forging is simulated in DEFORM-3D. The specific simulation process is as
According to the production practice of spur gear, the elastic deformation in the forming process of spur gear blank is
The forming load time curve of straight bevel gear blanks with different shapes is shown in the figure. From the
Because the bevel gear transmission system has no redundant design, when the independent hypothesis is used for reliability analysis, the
In the case of the same volume and the same upper and lower bottom diameter, it is quite cumbersome to
As an analysis method in the process of metal plastic forming, numerical simulation does not need to build physical models,
From the observation of the factors affecting the forging difficulty of spiral bevel gear small wheel, the volume of spiral
When the contact stress of automobile gear is too large, the plastic flow of tooth surface metal due to yield
(1) Stress analysis method of spiral bevel gear die DEFORM-3D software has two methods for stress analysis of spiral bevel
The magnitude of equivalent effect variation reflects the deformation degree of metal. As shown in the figure, the typical equivalent
In the rotary forging process of spur gear, the contact area between the swing head and spur gear blank is
Figure 1 intuitively reflects the forming conditions of blanks with different shapes. Figure 2 shows the upward forming speed distribution