Three dimensional contact boundary of concave cylindrical gear
Keep the contact boundary condition with smooth gear consistent with the loading setting treatment method, restrict the degrees of freedom […]
Keep the contact boundary condition with smooth gear consistent with the loading setting treatment method, restrict the degrees of freedom […]
The finite element model simulation and mathematical model calculation of the deformation in the machining process of split straight bevel
Before bevel gear cutting, the residual stress in the material is evenly distributed and balanced along the thickness direction of
Based on the harmony search algorithm, the cutting parameter optimization of rough milling spiral bevel gear big wheel and rough
Hypoid gear pair is a transmission device used to transfer the motion and load between spatial staggered axes. According to
When the thickness of spur bevel gear blank is 90mm, the z-direction displacement nephogram of spur bevel gear blank with
The motion form of cylindrical gear pair transmission is pure rolling based on cone, while the motion of a pair
Taking 18CrNiMo7-6 spur gear as the research object, the finite element models of three schemes are established, and the warm
The three-dimensional solid model of the gear is established by CATIA. After being imported into ANSYS, a series of spherical
The moment of inertia of the section to the neutral axis of the straight bevel gear blank is different in
First, prepare a large inspection platform, several steel balls with the same diameter (if conditions permit, it is best to
As shown in the cloud diagram and partial enlarged diagram of the contact stress distribution of the concave spur gear,
After the solution is completed, the equivalent stress of the two-dimensional contact of the concave spur gear is displayed by
1.Involute helical cylindrical gear defined by modulus 1) Use the common normal micrometer (or digital caliper) to measure the common
Cold finishing process is the last process in compound forming. It is the key point in the whole process to
Taking the initial forging temperature as 1000 ° C, 1050 ° C and 1100 ° C respectively, and the friction
The motion model of hypoid gear pair is established. The pinion of hypoid gear pair applies a speed of 60R
The research shows that the tooth profile of a single tooth of hypoid gear is a closed profile surrounded by
Consistent with the boundary condition setting of the smooth spur gear, restrict the degrees of freedom of all nodes in
Consistent with the two-dimensional modeling of smooth spur gear, the two-dimensional line contact peripheral contour curve of spur gear is
Three kinds of warm forging die structures are set according to the structural characteristics of spur gear. As shown in
In essence, the machining of gear is that the tool continuously feeds along the radial direction of the gear, and
In the diestressanalysis module of deform, the die stress is analyzed to study the deformation of die tooth profile in
When the friction coefficient is 0.3 and 0.7 respectively, the forming load curve of spiral bevel gear under different initial
The forging object of spiral bevel gear blank (without punching and trimming) is shown in the figure. Comparing the numerical
The forming effect analysis is mainly used to analyze whether the equal height spiral bevel gear forging is completely filled,
1. Equivalent stress analysis of two-dimensional line contact of smooth spur gears The general post processor in ANSYS is used
Warm forging is equivalent to the pre forming step of spur gear. The design of pre forging drawing is based
The geometric relationship of pitch cone parameters of hypoid gear pair is shown in the figure, and the included angle
1.Selection of processing temperature and strain rate After drawing the hot working diagram, the appropriate processing temperature and strain rate
It is proposed to use the warm and cold composite process to process spur gears. It is divided into pre
The digital machining technology of spiral bevel gear is developed with the gradual maturity of computer technology, information technology, network
Based on the meshing principle of equal height spiral bevel gear, the pitch cone and the base cone are two
When using milling cutter for machining equal height spiral bevel gear, the gear cutting principle is the imaginary plane gear
The machining principle of gear shaper is the generation method, that is, the tool and the involute gear blank conduct
The forging process of gear blank under different initial forging temperature and different friction coefficient is studied. The forging temperature
In the coordinate system SA, the bevel equation of the small wheel surface of spiral bevel gear is: Where: (U1,
The stroke load curve of the die in the general forging process of spiral bevel gear is shown in the
In recent years, the precision forming of spur gears in China has been greatly developed, but there are still many
Spur gear contact is a typical nonlinear problem, and its solution process generally needs iterative calculation. There are problems of
As shown in Figure 1, R is the radius of involute gear indexing circle, Rb is the radius of base
The equivalent stress, strain and temperature of spiral bevel gear forging during final forging are analyzed. It is found that
SFT method is applicable to the processing of spiral bevel gears with transmission ratio greater than 2.5, which means that
When machining the large gear of spiral bevel gear with forming method, the slight difference between the tooth profile angle
In the function of Defrom-3D post-processing, the curves of equivalent stress, strain and temperature of spiral bevel gear blank with
The forging experiment is carried out by hot forging. Firstly, the forging die is processed, and then the forging experiment
After the cutting of equal height spiral bevel gear, the processed equal height spiral bevel gear shall be inspected in
In the actual fatigue wear test of spur gear, the pinion is the driving spur gear and the big gear
The two-dimensional diagram of upper and lower dies of spiral bevel gear is shown in Figure 1. 1.Establishment of mold
In order to accurately evaluate the reliability variation law of gear transmission system of flying vehicle, 3000 h reliability is
Using Pro / E4 0 establish the geometric model of extrusion process, including the geometric model of upper and lower
The temperature distribution of bevel gear blank during final forging is shown in the figure. The maximum temperature during final
1. Formation analysis of hypothetical plane forming wheel The concept of hypothetical plane forming wheel is that there is a
Four points are selected at the tooth top of spiral bevel gear forging, and the position distribution is shown in
Using the advanced curve drawing function in the two-dimensional drawing software CAXA electronic Using the advanced curve drawing function in
(1)Metal flow law in extrusion process The metal velocity vector diagram of each stage in the extrusion process of spiral
Due to the problems in the free forging process of cutting board, other forming methods are considered to replace the
The process initial forging temperature of spiral bevel gear forging is 1000-1100 ° C. here, we discuss the relationship between
Through the stress-strain analysis and temperature analysis of spiral bevel gear blank after hot forging, we know that it is
The strain distribution of helical gear blank during final forging is shown in the figure. The maximum strain during final