Numerical simulation of rotary forging of spur bevel gear blank
Due to the characteristics of rotary forging process, its motion form is different from traditional forging and has its particularity […]
Due to the characteristics of rotary forging process, its motion form is different from traditional forging and has its particularity […]
A lot of simulation research has been carried out on the production process of driven spiral bevel gear blank and
At present, Britain, Japan, China, the former Soviet Union and Poland have done a lot of work on the research
The hot forging cold finishing method is used for the experiment. Because the forging simulation of small wheel shows that
According to the actual situation in the production and experiment of rotary forging of spur bevel gears, in order to
Using the die model established by the software, the contact condition of the contact area can be observed through motion
The driven spiral bevel gear of automobile rear axle is an important part of automobile main reducer. At first, in
For the manufacturing industry, the core of competition in the 21st century will be the competition of new products. How
(1) Aiming at the fatigue failure of the blank forging die of driven spiral bevel gear, the equivalent stress field
So far, great progress has been made in the research of swing rolling theory all over the world, such as
Straight bevel gear is widely used in mechanical transmission, especially in automobile transmission mechanism. The traditional straight bevel gear processing
Swing rolling, namely swing rolling, also known as axial rolling. It first appeared in the s. It was not until
Precision forging die processing of spiral bevel gear is the main means of rapid product development in industry for a
Rotary forging is a processing method of local deformation, multiple accumulation and finally overall forming. It uses the upper die
At present, the countries producing rotary forging machines in the world include Japan, Germany, Switzerland, Poland and so on. In
Rotary forging is a new type of pressure processing technology, which has only entered the practical stage in the s.
In the actual production process, in addition to die wear, hot forging die cracking is also one of the main
Rotary forging has the following characteristics: Labor saving. Firstly, the deformation force during forging is determined by the product of
Therefore, in recent years, the application of plastic forming technology to replace the traditional mechanical cutting methods has been paid
Gear processing technology can be roughly divided into four stages: gear blank processing, gear profile processing, heat treatment and finish
The whole production process of driven spiral bevel gear blank is simulated, and the ring rolling steps are mainly introduced.
The service life of spiral bevel gear blank hot forging die plays an important role in the process of hot
At present, ring rolling process is applicable to ring parts or blanks of various shapes, sizes and materials. Ring rolled
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
In recent years, the research on rotary forging in China has made substantial development. For the research on swing rolling,
The material utilization rate and productivity of the machining process are both low, and its blank also has the disadvantages
Ring rolling module is a special module of DEFORM-3D to simulate spur gear ring rolling process, which is a method
The ring production process is a complex deformation process with different steps: upsetting, pre punching, punching, shaping and ring rolling,
The advantages of spur gear ring rolling process include shorter production time, better quality, smaller tolerance and saving a lot
The upsetting process is upsetting with ordinary flat anvil, and the initial blank bar size of driven spiral bevel gear
The tooth profile and die design of precision forged spiral bevel gear are studied, and the machining experiments are carried
For the blank of a driven spiral bevel gear of ZHY gear, the production process and die of the driven
(1) Wear failure Wear failure refers to the failure caused by the friction loss between the working surface of the
Gear ring rolling is a continuous local plastic forming process, which is the intersection and combination of rolling technology and
Symmetrical double cone roll rolling technology and rotary rolling technology are the same technology of local pressurization and continuous accumulation
In the traditional technology, the processing of spiral bevel gear should go through the processes of heat treatment before blank
In order to verify the test results of the previous ring block model samples, the size distribution of the pit
Traditionally, the methods to improve the wear resistance of gears are mainly to change the gear manufacturing materials or the
Whether the forging can be out of the die is an important factor that must be considered in forging. The
In order to verify the fatigue pitting corrosion model of cylindrical gear, the FZG cylindrical gear wear tester in the
Surface coating and surface coating wear-resistant materials increase the wear resistance. For example, Eagle innovations has developed a new metal
Surface hardening treatment, such as surface quenching, shot peening and laser surface strengthening, can obtain the surface hardening layer, but
In China’s automobile industry, the materials used for gears in the gearbox have mainly used the gear steel series of
Taking the small module spiral bevel gear as an example, the cold precision forging simulation research is carried out. The
The two-dimensional contact finite element analysis of spur gear meshing can only reflect the change of spur gear contact stress
Traditional flying vehicles refer to land and air amphibious vehicles that can drive on the ground and fly in the
The two-dimensional contact numerical simulation of smooth and concave bionic spur gears is carried out by using the finite element
There are four main shape parameters of spur gears: cumulative pitch error, tooth thickness error, tooth direction error and tooth
The forging technology of straight bevel gear is gradually mature, which provides a certain technical basis for the forging of
In foreign countries, the carburized gear steel initially used is basically manganese steel and manganese chromium steel. For example, the
Through the friction and wear test, the comparative experimental research between the smooth sample and nine different pit bionic ring
The comparative experimental study on the wear resistance of concave and smooth spur gears is carried out by using the
Heat treatment technology is a traditional method to improve the surface strength of materials. The heat treatment of gear material
According to different working conditions, gear transmission can be divided into closed type and open type; According to different use
There are many ways to forge gears. Gear forging can be classified as follows: According to different gear forging tools
Industrial gear precision measuring instrument is mainly used to detect whether the precision of industrial gear after machining meets the
1. Test method The error value of main parameters of helical gear is measured by helical gear precision detector. Fix
With the development of the concept and technology of flying vehicle, automobile gear transmission system has become one of the
With the improvement of forging technology, many manufacturers at home and abroad have adopted precision forging technology, changing the short
Cylindrical gear transmission is widely used in mechanical equipment. It has the advantages of stable transmission, small volume and strong