Research Progress in Heat Treatment Processes for Automotive Gears
Abstract: This article reviews the major heat treatment processes employed in the manufacturing of automotive gears, emphasizing advancements in pre-heat […]
Abstract: This article reviews the major heat treatment processes employed in the manufacturing of automotive gears, emphasizing advancements in pre-heat […]
Abstract Due to the complex coupling vertical vibrations in automotive rear axles, precise detection of wear in spiral bevel gears
With the development of the times, cars have become essential household items, but as the usage time increases, car gears
1. Experimental setup In order to verify the overall effectiveness of the image recognition method for grinding cracks in automotive
Based on extracting the features of grinding crack images of automotive gears, the method of support vector machine is used
After image segmentation, the grinding crack image of an automobile gear becomes optimized data that can accurately extract regional features.
Select a 3D visual sensor and divide the pre processed image data of grinding cracks in automotive gears into gear
The color capture of the color pickup lens of a CCD industrial camera is mainly based on three primary colors:
During the process of collecting and extracting automotive gear grinding crack images, due to noise interference, overexposure, and pixel distortion,
The acquisition of grinding crack images of automotive gears mainly occurs in image acquisition devices in automotive transmission systems, which
In recent years, with the rapid development of China’s automotive industry, the demand for automotive gears is increasing day by
Through experimental verification of the tensile properties of automotive gear forgings, it can be seen that different heat treatment processes
Through experimental verification of the wear resistance of automotive gear forging blanks, it can be seen that different heat treatment
When testing the wear resistance of automotive gear forging blank test samples, the THT type high-temperature friction and wear testing
Material selection and production method of automobile gear forging blank: (1) Using the chemical composition of 20MnCr5 steel as the
In order to improve the quality of automotive gears, various heat treatment processes are used to heat treat gear forging
1. Pre heat treatment process This process is the core step of the automotive gear manufacturing process. By pre heat
The raw material for manufacturing automotive gears is low-carbon alloy carburized steel, and the manufacturing process mainly includes five steps:
Automotive gears are key components of automobiles. If there are quality problems with automotive gears, the safety of automobiles can
At this stage, the market competition in the automobile industry is fierce, and the requirements for energy conservation, environmental protection,
The development direction of the automobile industry needs to meet the needs of the construction of ecological civilization. Therefore, energy
Digital casting of automobile castings refers to the application of digital technology to improve the casting level. Digital technology can
Lightweight is one of the trends of automobile production. Reducing the overall mass of the vehicle has a positive effect
The integration of automobile castings means to optimize the structure of traditional production processes such as stamping, welding, forging and
Casting process is the earliest metal forming method. About 20% of automobile parts need to be produced by different casting
The precision casting forming technology of automobile castings refers to a kind of casting forming method. The castings produced by
The gear hobbing and tool shifting on the gear hobbing machine can be completed by manual operation or automatic control
The purpose of tool shifting of automobile gear hob is to make all teeth of hob have about the same
Most of the inherent accuracy of the gear hob can be destroyed. Therefore, if the tolerance of tooth profile is
Most of the inherent accuracy of the gear hob can be destroyed. Therefore, if the tolerance of tooth profile is
In general, the tooth side clearance of automobile gear is switched with the matching wheel. It only happens when the
The comprehensive error shows the ring gear runout, pitch error, tooth thickness change, tooth profile error and change. The inspection
1. Diameter jump of ring gear The diameter jump of the ring gear of the automobile gear is the value
Gear inspection is an important part of gear manufacturing. Lack of inspection and process control will lead to the outflow
Almost all auto gear hobs are made of high-speed steel. High speed steel is a tool steel with high hardness,
In order to achieve the purpose of standardization, we classify automobile gear hobs according to manufacturing accuracy. The main purpose
Although most automotive gear hobs still have only one head number, multi head hobs have great advantages under appropriate working
At present, as an efficient gear making process, automobile gear hobbing is widely used in automobile production enterprises all over
Based on the actual needs of gear hobbing tools in automobile gear production line, it is transformed into seven elements
The gear hob used in the automobile industry is usually the tool for Machining Involute Cylindrical Gear by generating method
At present, the production and sales volume of China’s automobile industry has reached more than 22 million through explosive growth,
Gear is the key basic part of automobile. Most speed change and transmission components in automobile are related to gear
The speed of driving wheel is 1200 R / min, the meshing frequency of automobile gear is 160 Hz, the
All defective automobile gears will produce high-level pulses in operation, which will usually arouse the natural frequency (also known as
The test diagram of vibration amplitude spectrum caused by tooth profile error of automobile gear is shown in Figure 1.
At 25 ℃ and 0.001 V / s scanning speed, the Tafel curve of automobile gear test material 20mncr5 steel
The 72 h salt spray corrosion surface morphology of 20mncr5 steel, an automobile gear test material after normalizing and isothermal
1. Material preparation The automobile gear steel 20mncr5, which is widely used, is selected as the experimental material. The energy
Driven by the rapid development of automobile industry, China’s automobile gear manufacturing industry shows sustained and rapid growth. According to
The vibration experiment of automobile gear adopts SSA signal and analysis software combined with acceleration sensor to test the vibration
On the rear axle main reducer of modern automobile, the most widely used gear is hypoid gear, which is characterized
With the requirements of light-duty and high-performance automobile, the development of automobile industry puts forward new requirements for gear materials.
Among the introduced steel grades of the driving and driven gears of the rear axle, there are mainly Ni Cr
In view of the differences of resources and production process conditions in various countries, the gear steel alloy series used
Automobile Carburized Gear Steel is mainly low-carbon alloy steel. With the development of automobile industry, low-alloy carburized steel with similar
With the automation of automobile gear processing line, in order to continuously improve production efficiency, many countries are studying the
Austenite grain size is of great significance to stabilize the hardenability of steel, reduce the deformation of automobile gear after
The purity requirement of automobile gear steel mainly refers to the inclusion of oxides and sulfides and the reduction of
In addition to the general requirements of strength, plasticity and toughness of engineering materials, the performance requirements of automobile gear
Automobile gear is an important transmission part, which plays the role of transmitting power and changing speed and direction. Due