Simulation of Identifying the Degree of Gear Crack Damage under Variable Speed Operating
Abstract In order to improve the accuracy of identifying the degree of gear crack damage, this paper proposes a new […]
Abstract In order to improve the accuracy of identifying the degree of gear crack damage, this paper proposes a new […]
1. Experimental setup In order to verify the overall effectiveness of the image recognition method for grinding cracks in automotive
Select a 3D visual sensor and divide the pre processed image data of grinding cracks in automotive gears into gear
For the calculation of heavy load large module gear and rack drive, there are many literature research calculation methods, some
The gear rack with large module and heavy load is not suitable for the conventional hobbing and slotting processing method.
With the rapid development of China’s economy, mining machinery, engineering machinery, marine engineering equipment and other heavy machinery and equipment
Generally, the models used in simulation analysis are simplified, and it is impossible to fully consider all factors; From the
Based on linear elastic fracture mechanics, the crack propagation and life of spur gear root are studied by using the
Previously, we used the joint simulation method of ANSYS and FRANC3D to carry out the static analysis of the root
18CrNiMo7-6 belongs to low carbon and low alloy carburized steel. It is mainly used to manufacture bevel gears of wind
Considering the symmetry of teeth in spur gears, in order to reduce the amount of calculation, one single tooth is
The factors affecting crack growth studied by ZHY gear senior engineer team, such as stress ratio, corrosion environment, crack body
Within the range of elastic mechanics, Paris gives the fatigue crack growth rate of spur gear expressed by the formula,
Within the scope of on-line elasticity, the theory of fatigue crack growth rate of spur gear is mainly Paris theory.
Spur gears are widely used in electric power, chemical industry, petroleum, aerospace, automobile and other fields. Almost all these spur
The fatigue crack growth rate of spur gear is the basis for predicting the crack growth life. Paris formula is
In the process of three-dimensional composite crack propagation, the existing fracture criteria can not completely and accurately describe the crack
Although the emergence of fracture mechanics has only been half a century, with the unremitting efforts of scholars all over
In the process of spur gear crack propagation, the stress intensity factor changes with the crack propagation. Compared with the
At present, simplified models are used in the research of fatigue crack of spur gear tooth root. In these simplified
It is necessary to set up the parameters and mechanical model in the crack propagation process of spur gear by
With the development of mechanics and computer simulation technology, the research on fatigue crack of spur gear has made great
1. Influence of parts on cyanidation process Due to the need of infiltration layer, the gear parts of this type
(1) Analysis of crack properties From the crack morphology, the crack originates from the stress concentration. Whether the root of
(1) Macro morphology of crack: observe the crack morphology of three pairs of spiral bevel gears from the appearance, as
Three pairs of spiral bevel gears for reducer were heat treated in the heat treatment processing company according to the
The research of fatigue crack is a part of reliability research. In engineering application, it is mainly to predict the
The distribution of gear cracks is shown in Fig. 1 and Fig. 2. Carry out magnetic particle flaw detection on
The design accuracy of gear pair of fuel oil gear pump is high, and the gear accuracy generally reaches level
Fuel gear pump is a kind of product that relies on the change of working volume formed between the pump
After the completion of the first propagation, the stress intensity factor is calculated, and the second crack propagation is carried
ABAQUS software and FRANC3D software will be used to analyze the fatigue life of internal gear plate crack [4-6]. The
DE is an index to measure the complexity or irregularity of time series, which has the advantages of high calculation
Gear drive is widely used in heavy industry and manufacturing industry, and is often used as reducer, speed increaser, differential,
According to the calculated stress intensity factors, the results of stress intensity factor analysis show that ki is the largest,
Due to the bad working environment of a tank planetary gearbox, the gear is prone to crack and other faults.
The research content of gear crack and the research status of gear stress intensity factor at home and abroad are
There are many methods to study the crack propagation of gears. The following summarizes four common methods to simulate the
After the three-dimensional model of the gear is established, the material used in gear simulation is 17CrNiMo6, and then the
If the stress state of the crack and the displacement direction of the crack surface are taken as the classification
Wu Jiateng et al. Proposed a new analytical finite element method to solve the time-varying meshing stiffness of tooth root
Sun Huagang and others used ANSYS finite element method to obtain the comprehensive meshing stiffness under different crack positions. The
The crack of gear directly affects the time-varying meshing stiffness, and then affects the vibration response characteristics and dynamic characteristics
Gear cracks are mainly divided into root cracks and indexing circle cracks. In 2009, chaari et al. Proposed for the
Gear transmission system, as a device for transmitting motion and power, has been widely used in various machines and mechanical
Causes of gear cracking The pitch drive system is placed in a high altitude, and the planetary gear of pitch
Pitch reducer is widely used in wind power generation system. Its working characteristics are frequent start and stop of intermittent
The instrument model used for ultrasonic flaw detection is cts-1002 digital ultrasonic flaw detector. As the diameter of steel is
Through grinding and polishing, and observing under optical microscope, it is found that the middle part of the crack is
After quenching and bluing treatment, fracture inspection and Bluing test are conducted after longitudinal fracture of steel. Through observation, it
The instrument model used for ultrasonic flaw detection is cts-1002 digital ultrasonic flaw detector. As the diameter of steel is
The gear hub is assembled in the drive gearbox of railway vehicles. The material used is 42CrMo4 and the specification
1) Root crack and inner and outer raceway failure of bearing Figure 1 shows the frequency domain diagram of bearing
The figure shows the frequency domain diagram of bearing 1 and bearing 3 when root crack and raceway fault occur
The figure shows the frequency domain diagram of bearing 1 and bearing 3 when root crack and raceway fault occur
The figure shows the frequency domain diagram of bearing 1 and bearing 3 when root crack and outer raceway fault
The vibration response of gear pair with root crack is shown in Fig. 1: there are three abrupt peaks in
Domestic scholars have also carried out relevant research on the root crack fault mechanism. Shao Renping established the gear dynamic
Assuming that the crack fault occurs on the gear teeth of the driving wheel, different types of root crack models
In the process of gear meshing, the loaded tooth is like a cantilever beam. The pulse cyclic stress on the