Comparison of dynamic performance of straight bevel gear system before and after modification
It can be seen from the previous analysis that before tooth profile modification, the transmission error of straight bevel gear […]
It can be seen from the previous analysis that before tooth profile modification, the transmission error of straight bevel gear […]
Under the action of various excitations, dynamic transmission error, dynamic contact load, vibration, impact and other dynamic problems will appear
The working performance and transmission reliability of the straight bevel gear system will be affected by various excitations of the
In the process of straight bevel gear transmission, the indirect contact load of gear teeth is unevenly distributed along the
In the process of gear tooth transmission, there will be elastic deformation between gears, and the logarithm of straight bevel
Establishing an accurate mathematical model of gear transmission dynamics is the basis for analyzing and studying the vibration characteristics and
At present, there are many software for gear transmission dynamics analysis, such as ANSYS, romax, Masta, kisssoft and so on.
The accuracy of straight bevel gear model will have an important impact on the following dynamic analysis, simulation results and
The established three-dimensional digital models of the half shaft gear and planetary gear are introduced into the software of the
It is necessary to complete the manufacturing of straight bevel gears on demagi five axis machining center. After the machining
Straight bevel gear is used to realize the transmission between two-phase orthogonal shafts. The angle of shaft intersection is usually
The velocity field of the forging process of straight bevel gear directly reflects the metal flow law in the deformation
According to the characteristics of spur bevel gear parts and the requirements of closed cold precision forging process, the following
Super large straight bevel gear is a key component in China’s large-scale equipment. Due to the limitation of transportation and
Through the measurement of the straight bevel gear split blank with the coordinate measuring instrument, it can be found that
Before machining the straight bevel gear to split the wheel blank, first measure the flatness of the upper and lower
According to the structural characteristics and the complexity of the tooth profile of the split straight bevel gear, the vertical
The simulation results show that the deformation of the split gear is related to the thickness. In order to determine
Aluminum alloy 7075-t7451 is selected as the material for splitting the wheel blank of straight bevel gear. This material is
In order to achieve the effect of simulation, the initial stress of spur bevel gear blank material needs to be
Before the finite element analysis, first save the three-dimensional model file of spur bevel gear split blank created in UG
When different processing methods are selected, the z-direction stress nephogram of the upper surface of straight bevel gear blank is
When the thickness of straight bevel gear blank is 90mm, the y-direction displacement nephogram of straight bevel gear blank with
When two different processing methods are selected, the stress nephogram in Y direction on the upper surface of spur bevel
When the thickness of spur bevel gear blank is 90mm, the displacement nephogram in X direction of spur bevel gear
Comprehensively analyze the research data related to gear machining deformation. In order to realize the prediction of machining deformation of
Taking the 80mm thick straight bevel gear blank model as an example, the x-direction stress nephogram of the upper surface
The finite element model simulation and mathematical model calculation of the deformation in the machining process of split straight bevel
In the process of cutting teeth, the material of straight bevel gear blank continues to be cut off, and the
When the thickness of spur bevel gear blank is 90mm, the z-direction displacement nephogram of spur bevel gear blank with
When the straight bevel gear split wheel blank is cut, the material of the cogging part is removed, and the
Stiffness is a characteristic value to measure the resistance of straight bevel gear blank to deformation during tooth cutting. The
The process of gear cutting of straight bevel gear blank is actually the process that the material in the tooth
The moment of inertia of the section to the neutral axis of the straight bevel gear blank is different in
In the process of cutting teeth, the material of straight bevel gear blank continues to be cut off, and the
Super large straight bevel gear is one of the most important parts in China’s large-scale heavy industrial equipment. It is
The shape of straight bevel gear is relatively complex, and its surface is basically composed of curves and curved surfaces.
The establishment of straight bevel gear model is an important link in the preprocessing process of finite element simulation. A
So far, great progress has been made in the research of swing rolling theory all over the world, such as
Research objectives By changing the parameters of the straight bevel gear blank, the forming force energy relationship and the law
Straight bevel gear is widely used in mechanical transmission, especially in automobile transmission mechanism. The traditional straight bevel gear processing
Straight bevel gears are easy to process and do not produce axial force in transmission, so they are widely used
Spiral bevel gear is the general name of bevel gear whose tooth surface pitch line (the intersection line of tooth
1. Part manufacturability analysis and forming process design Figure 1 shows the forging of straight bevel gear, which is made
The dynamic analysis of the straight bevel gear system is carried out by using romax software, and the dynamic response
1) Tooth isometric modification The straight bevel gear model with equidistant modification of tooth direction is imported into romanxdesigner software
The transmission error of straight bevel gear is one of the main internal incentives to study the dynamic performance of
For a long time, because there is no effective mathematical method to solve the dynamic equation of straight bevel gear,
From the current research status of gear dynamic analysis, it can be seen that the dynamic simulation analysis of cylindrical
According to the determined modification parameters and combined with the established straight bevel gear model, the tooth profile arc modification
By analyzing the current situation of determining the drum shape in foreign countries, song Lemin obtained the calculation formulas of
1.Because of the manufacturing error, the instantaneous speed of the straight tooth transmission changes, which is mainly caused by the
The bevel gear family is a group of gears that have conical shaped teeth and are used to transmit power