Gear transmission Tribology
Gear transmission device is an important component widely used in mechanical equipment. Today, with the rapid development of industrial production, […]
Gear transmission device is an important component widely used in mechanical equipment. Today, with the rapid development of industrial production, […]
Forging is one of the main ways of manufacturing spiral bevel gears. The forging of spiral bevel gear can be
The die drawing process of spiral bevel gear precision forging is simulated in DEFORM-3D. The specific simulation process is as
Thermal wear and thermal fatigue analysis of forging die are two main forms of thermal failure, which can significantly improve
China’s gear manufacturing industry started relatively late. It began to produce gears in the s of the last century and
Spiral bevel gear is a kind of transmission part that can drive stably and low noise according to stable transmission
Due to the characteristics of rotary forging process, its motion form is different from traditional forging and has its particularity
According to the production practice of spur gear, the elastic deformation in the forming process of spur gear blank is
The forming load time curve of straight bevel gear blanks with different shapes is shown in the figure. From the
Because the bevel gear transmission system has no redundant design, when the independent hypothesis is used for reliability analysis, the
In the case of the same volume and the same upper and lower bottom diameter, it is quite cumbersome to
As an analysis method in the process of metal plastic forming, numerical simulation does not need to build physical models,
A lot of simulation research has been carried out on the production process of driven spiral bevel gear blank and
From the observation of the factors affecting the forging difficulty of spiral bevel gear small wheel, the volume of spiral
At present, Britain, Japan, China, the former Soviet Union and Poland have done a lot of work on the research
When the contact stress of automobile gear is too large, the plastic flow of tooth surface metal due to yield
(1) Stress analysis method of spiral bevel gear die DEFORM-3D software has two methods for stress analysis of spiral bevel
The magnitude of equivalent effect variation reflects the deformation degree of metal. As shown in the figure, the typical equivalent
In the rotary forging process of spur gear, the contact area between the swing head and spur gear blank is
The hot forging cold finishing method is used for the experiment. Because the forging simulation of small wheel shows that
Figure 1 intuitively reflects the forming conditions of blanks with different shapes. Figure 2 shows the upward forming speed distribution
Due to the particularity of the forming process of rotary forging, it takes a long time to calculate in a
According to the actual situation in the production and experiment of rotary forging of spur bevel gears, in order to
The shape of straight bevel gear is relatively complex, and its surface is basically composed of curves and curved surfaces.
The establishment of straight bevel gear model is an important link in the preprocessing process of finite element simulation. A
In the figure, a is the tooth direction error diagram of the pit type pinion. Compared with before the test,
The pre punching process is to prepare for the punching process and reserve the punching skin thickness for the punching
Using the die model established by the software, the contact condition of the contact area can be observed through motion
The pitch cone angle is a very important parameter in the geometry of spiral bevel gear, which is directly related
The original blank of spur bevel gear is determined according to the forging shape, size, forging method and the required
The driven spiral bevel gear of automobile rear axle is an important part of automobile main reducer. At first, in
The results of experimental mechanics research methods come directly or indirectly from the measured data, which reduces or avoids many
The metal plastic forming process of spur bevel gear is a complex deformation process. The material characteristics, deformation speed, temperature,
For the manufacturing industry, the core of competition in the 21st century will be the competition of new products. How
(1) Aiming at the fatigue failure of the blank forging die of driven spiral bevel gear, the equivalent stress field
So far, great progress has been made in the research of swing rolling theory all over the world, such as
After optimizing the process, the effective hardened layer depth of the tooth root is 1.4mm, as shown in Figure 1.
Research objectives By changing the parameters of the straight bevel gear blank, the forming force energy relationship and the law
Straight bevel gear is widely used in mechanical transmission, especially in automobile transmission mechanism. The traditional straight bevel gear processing
Swing rolling, namely swing rolling, also known as axial rolling. It first appeared in the s. It was not until
Precision forging die processing of spiral bevel gear is the main means of rapid product development in industry for a
From the figure, it can be seen that in the simulation of cold precision forging process, the equivalent stress distribution
Rotary forging is a processing method of local deformation, multiple accumulation and finally overall forming. It uses the upper die
At present, the countries producing rotary forging machines in the world include Japan, Germany, Switzerland, Poland and so on. In
Rotary forging is a new type of pressure processing technology, which has only entered the practical stage in the s.
In the actual production process, in addition to die wear, hot forging die cracking is also one of the main
Variation law of residual strength of planetary gears in flight vehicle transmission system. Taking the bending fatigue residual strength of
Rotary forging has the following characteristics: Labor saving. Firstly, the deformation force during forging is determined by the product of
Therefore, in recent years, the application of plastic forming technology to replace the traditional mechanical cutting methods has been paid
Gear processing technology can be roughly divided into four stages: gear blank processing, gear profile processing, heat treatment and finish
In order to study the influence of different modification coefficients on the strength of cylindrical gears, a group of cylindrical
In order to facilitate the comparison with the parameters before the test, the smooth big gear after the test also
The shaping process is forging, so that the blank is in good agreement with the ring rolling die, bite in
The size of automobile gear hob mainly includes diameter and length. The diameter of automobile gear hob usually depends on
The whole production process of driven spiral bevel gear blank is simulated, and the ring rolling steps are mainly introduced.
The temperature field distribution of spiral gear die is the key factor of the life of spiral gear die. The
The service life of spiral bevel gear blank hot forging die plays an important role in the process of hot
At present, ring rolling process is applicable to ring parts or blanks of various shapes, sizes and materials. Ring rolled
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
After the simulation, open the post-processing option in the DEFORM-3D main window to view the simulation results. The post-processing window