Overview of the development of China’s gear industry
As the core mechanical basic component, gear is widely used in automobile, ship, aerospace, high-speed railway, energy equipment, intelligent manufacturing […]
As the core mechanical basic component, gear is widely used in automobile, ship, aerospace, high-speed railway, energy equipment, intelligent manufacturing […]
Before LTCA analysis, firstly, the three-dimensional model of hypoid gear needs to be aligned for finite element mesh generation to
The schematic diagram of tool forefoot error is shown in the figure. When the cutter is grinding, there is an
There are 24 errors affecting the mutual position of gear hob and workpiece, including 12 motion errors and 12 installation
In the process of gear hobbing machine machining, whether it is machine tool, fixture or meshing motion, there are errors,
For a long time, the forging blanks of car gears are mostly normalized. In recent years, with the diversification of
Under the actual working condition, due to the meshing dislocation of the drive axle hypoid gear under the load, the
The cold extrusion process of spur gear is a net forming or near net forming process. Its production efficiency and
1. Practice has proved that the general machine tool gears are made of medium carbon steel and treated by induction
Spur gear is the key component of high-end equipment. The design and manufacture of high life, high performance, high efficiency
The installation position of hypoid gear in the drive axle transmission system is shown in Figure 1. The hypoid gear
In order to analyze the material flow and stress conditions at different positions of forged spiral bevel gear, six points
The 18CrNiMo7-6 spur gear provided by Zhengzhou Machinery Research Institute is taken as the research object, and the product part
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
Compared with ordinary die forgings, the shape of precision forgings is more complex, the machining allowance is less or even
Automobile rear axle gear is one of the important parts in automobile driving system. It transmits power in the process
Six points are selected on the tooth surface. Points P1 ~ P3 correspond to three positions on the convex surface
Since the theoretical model does not carry out finite element modeling on the box, and the effective value of vibration
Gear mold is an important basic equipment of industrial production and an integral part of high-tech industry. Gear mold technology
The research on non-circular gears with typical pitch curve is a representative direction of non-circular gear design and manufacturing. The
According to the characteristics of the forging process, the tooth profile of the spiral bevel gear is trimmed, which is
The forging of spiral bevel gear belongs to complex curved surface forging. As shown in the figure, the forging difficulty
There are still some difficulties in the precision forging process, so the forging of spiral bevel gear has not been
Import the cold precision forging die and blank model of spiral bevel gear into DEFORM-3D software. The specific steps are
Take the modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La
Precision forging (net forming or near net forming) refers to the forming technology that only needs a small amount of
Zhang Liang et al. Proposed a calculation method for the position and length of helical gear meshing line. Because this
In helical gear transmission system, internal excitation such as stiffness excitation and error excitation of helical gear is an important
In actual processing, forging blanks are mostly formed by pre forging. First, the blank is pre forged into a blank
The precision forging adopts the closed die forging die. During the forging process, the gap between the upper die and
Spiral bevel gear pair conjugate pinion tooth surface Σ 1 modification, in the field of calculation point m, it is
The helical gear tooth direction modification length Lc = 10mm, and the helical gear tooth direction modification amount CC is
The design of spiral bevel gear includes the determination of basic parameters of gear pair, the selection of tooth cutting
1. Calculation of tooth profile geometric parameters of precision forged small module spiral bevel gears Under the cold forging process,
The research object is a light bus produced by the company. According to the drive axle drawing of the vehicle,
On the basis of considering the nonlinear coupling excitation of stiffness and error, without considering the tooth direction modification of
As the basic transmission parts of the machinery industry, more and more high-strength and multi-purpose gears and gear like products
The mixed lubrication model is composed of basic equations, Reynolds equation is composed of oil film equation, density equation, viscosity
Herringbone gear transmission has the advantages of high bearing capacity, stable transmission and small axial load. It plays an important
The dynamic equation of helical gear system shown in the following formula is established by finite element method: Where m
Figure 1 shows that the tooth profile modification length Lc = 10mm and the tooth profile modification amount CC are
Benedict and Kelley studied the instantaneous contact friction coefficient of spur gears through the gear test bench, and studied the
The strain of helical gear forging is different under different blank temperature. Figure 1 shows the strain distribution of blank
Spiral bevel gears are widely used in heavy load conditions such as helicopters, ships and automobiles. Their friction characteristics are
In order to study the influence of different tooth profile modification amount and different modification length on the stiffness and
Fig. 1 shows the blank flow velocity field under different pressing amounts. The velocity field of helical gear die forging
The reason of gear forging folding is that the metal flow is not smooth during final forging, so reducing the
The die forging process of helical gear studied adopts closed die forging process, which is divided into two processes: blanking
The transplanting mechanism can be regarded as a two-bar manipulator. The positive and negative planetary gears in the eccentric gear
The precision of cold forming die is the key of gear precision forging technology. At present, the analysis method has
The research of fatigue crack is a part of reliability research. In engineering application, it is mainly to predict the
Place the eccentric fixed shaft gear train in the gear box (planet carrier), and the center wheel 1 rotates in
According to the operating conditions of high-speed railway traction gear transmission system, different experimental conditions are designed and steady-state experiments
The unequal model solution of a pair of fixed shaft eccentric gears is extended to the fixed shaft gear train.
Based on the numerical simulation, the cold extrusion process and die design of spur cylindrical gear (sun gear) are partially
Stack two spur gear ring blanks into the outer tooth female die sleeve, and insert the spur gear ring blank
As the first stage of gear precision forging, hot and warm forging process is relatively easy to control, because the
The external teeth of the part are spur gears and the internal teeth are involute spline teeth. Three forming process
According to the above model, the actual rotation angle of passive eccentric gear φ The numerical solution steps of 2
As the core component of the high-speed transplanter, the rotary transplanting mechanism first used the eccentric gear to drive the