Machining deformation prediction of large straight bevel gear
Comprehensively analyze the research data related to gear machining deformation. In order to realize the prediction of machining deformation of […]
Comprehensively analyze the research data related to gear machining deformation. In order to realize the prediction of machining deformation of […]
The existing research on the subdivision machining of large gear is mainly aimed at large cylindrical gear. Niu Yanfang and
In order to verify the machining accuracy of the studied process, taking the machining of large module cylindrical gear as
After heat treatment, the large spur gear blank enters the processing stage. Before this link is officially carried out, it
Large gears generally refer to gears with gear modulus > 16 mm, which are widely used in heavy machinery such
Heat treatment is not only a heating and cooling process of workpiece, but also a process of stress generation and
Steel casting defects are common. Large gears are steel castings in terms of material, and various defects often appear. Before
The method of electric arc furnace primary smelting + LF refining is adopted for liquid steel smelting. In order to
Large gear is the core transmission part of mining mill, and its reliability is related to the safety and stability
The involute profile is involute, and the helical profile is involute. From the perspective of engineering, in order to understand
Based on the general guiding ideology and on the basis of fully considering the characteristics and difficulties of the proposed
Based on the large wheel processing equipment (large gear hobbing machine), the precision measurement of large gears is studied. The
The main measurement methods of large gears are summarized. Based on the analysis, it is concluded that on-machine measurement has
The characteristics and measurement difficulties of large-size gears are analyzed, which can be divided into the following aspects: (1) Oversized
Generally, the gear whose parameters, size and weight are large enough to exceed the conventional conditions is called large gear.
The particularity of large gear and its measurement is analyzed in detail, and the principle and key technology of gear
The comprehensive measurement method and technology of large gears are still developed from the comprehensive measurement of medium and small
The side measuring instrument is positioned and installed on the machine tool (generally installed on the tool holder) to realize
Aiming at the limitations of desktop measuring instrument, the upper measuring instrument has a great change in the measurement idea.
Desktop instrument the desktop measuring instrument used for large gear measurement is basically the amplification of the desktop measuring instrument
The combined measurement network of super large gear includes laser tracker and its measurement system, flexible joint coordinate measuring arm
Gear is famous for its complex shape all the time, and its various error inspection items are not only various,
Integral multistage centrifugal compressor is widely used in energy, air separation and chemical industry due to its compact structure, strong
In industry, the gear with diameter over 3000mm is called super large gear, which is the most widely used transmission
From the configuration principle, the accuracy characteristics of such machine tools can be obtained: ① The tooth profile error is
The deep carburizing of large heavy duty gears has a history of more than 10 years in foreign countries, with
By using the lumped parameter method, a 12 degree of freedom dynamic model of a pair of fixed axis gears
From the point of view of the purpose of designing super large modified gear (medium hard tooth surface and medium
According to the characteristics and cutting pattern of hobbing super large modified gear, the maximum wear of hob occurs at
As shown in the figure is the schematic diagram of the large deformation gear model. In this model, the main
It can be seen from practice that in hobbing large modulus multi tooth number gears, because of the large cutting
The principle of axial displacement method: (1) when the hob moves along the cutter bar, the thread of cutter teeth
Firstly, the difference Δ n (that is, Δ n = N-N) between the minimum number of effective axial cutter teeth
The practice shows that using standard hob to gear hobbing this kind of gear with incorrect method may cause abnormal
Spray lubrication Large open gear adopts spray lubrication technology, which requires not only reasonable selection of lubricant but also reasonable
The working condition of large open gear is very bad. In order to meet the operation characteristics of open gear,
Since the main working conditions of open gear are heavy load and low speed, it is necessary for open gear
(1) Performance comparison of different base oils for open gear lubricants. (2) Characteristics of different types of lubricant base oils
(1) Asphalt based products. It is directly extracted from crude oil and contains extreme pressure additives and organic solvents. In
Failure mode of open gear The main failure modes of open gear are pitting corrosion, spalling, plastic deformation, gluing, broken
Ultrasonic testing technology is a common method in the internal quality testing of large steel castings. Because of many defects