Problems of spiral bevel gears in China
At present, the research on the design theory of spiral bevel gears at home and abroad mainly focuses on the […]
At present, the research on the design theory of spiral bevel gears at home and abroad mainly focuses on the […]
Adjust the correction amount of vertical wheel position when machining spiral bevel gear small wheel Δ Em, the table lists
Damping ring vibration and noise reduction technology was first discovered by R.E. Peterson based on experience and obtained a patent
After decades of unremitting efforts of Chinese scholars, China has thoroughly studied the basic technology and theory of Gleason spiral
Adjusting spiral bevel gear small wheel generating gear pitch cone ΔR01, the table lists the different values of the pitch
The tooth surface equations of spiral bevel gears are expressed in vector form, and a lot of coordinate transformation work
At present, the commonly used spiral bevel gears are mainly Gleason system represented by Gleason company and equal height gear
At first, China did not have its own spiral bevel gear technology system, and the spiral bevel gear technology applied
The advanced manufacturing technology and machine tools of spiral bevel gears have always been the guarantee for enterprises to maintain
In terms of spiral bevel gear theory, in the 1940s and 1950s, scientists such as e.wildhaber and m.l.baxter made a
In spiral bevel gear machining, there are many factors that affect the results of tooth contact analysis, such as the
When machining spiral bevel gears, the cutter head tip plane is tangent to the root cone rather than parallel to
As the basic component of mechanical transmission, spiral bevel gear is mainly used for the movement and power transmission between
The gear meshing principle, namely the conjugate surface principle, is the basic method to study the contact transmission of two
The hot forging process of spiral bevel gear blank is completed at high temperature, and the metallographic structure of metal
Taking the forging process of driving and driven spiral bevel gears as the research object, the forging process of gear
The stroke load curve of the die in the general forging process of the spiral bevel gear blank is shown
The CAD two-dimensional drawing of the upper and lower molds is shown in Figure 1. 1.Mold geometric model establishment According
Taking the initial forging temperature of spiral bevel gear as 1000 ° C, 1050 ° C and 1100 ° C
In the DEFORM-3D post-processing function, the time-dependent curves of the equivalent stress-strain and temperature at a certain point of the
Although a lot of research has been done on precision forging of spiral bevel gears at home and abroad, there
Through the stress-strain analysis and temperature analysis of the spiral bevel gear blank after hot forging, we know that the
1、 Establishment of geometric model Using pro/e4.0, the geometric model of extrusion process is established, including the geometric model of
Due to the problems in the free forging process of the cutting block, other forming methods are considered to replace
The forging process of driving spiral bevel gear blank also includes four steps: heating, drawing, die forging and trimming. That
The equivalent stress distribution of spiral bevel gear blank during final forging is shown in the figure. The maximum stress
1、 Metal flow law in extrusion process The metal velocity vector diagram of each stage of extrusion forming process is
The metal velocity vector diagram of each stage in the forging process of spiral bevel gear blank is shown in
The actual forging of spiral bevel gear (without punching and trimming) is shown in the figure. Comparing the numerical simulation
The metal velocity vector diagram of each stage in the upsetting process of spiral bevel gear blank is shown in
In view of the problems of large material waste and high cost caused by the traditional die design and process
The spiral bevel gear blank is set as a plastic body. Determination of initial forging temperature of spiral bevel gear
The purpose of this paper is to simulate the forging process of the blank of the driven spiral bevel gear
Forging is a plastic forming processing method, which uses various pressure machines to exert pressure on the metal blank under
In view of the above problems existing in the current spiral bevel gear machining and manufacturing, a new theory and
1. Single nail clamping structure The contour spiral bevel gear milling cutter head for machining contour spiral bevel gears is
The research content provides a reference for improving the cutting efficiency of spiral bevel gear milling machine, reasonably selecting the
As shown in the figure, spiral bevel gear milling machines mostly use disk milling cutters, and multiple groups of blades
The development and application of modern numerical control technology provides a foundation for the development of spiral bevel gear machining
In view of the existing problems, it is proposed to carry out research in the following aspects: (1) According to
1. Assembly and inspection of cutting tools The assembly of milling cutter bar and milling cutter head and the inspection
Different gear processing methods form the micro complex morphological characteristics of spiral bevel gear tooth surface, which brings difficulties to
The contour spiral bevel gear milling cutter bar is mostly in the shape of prism, and the cross section in
As shown in Figure 1, it is the three-dimensional model of the cutter head established on UG. The contour spiral
The manufacturing accuracy of spiral bevel gear directly affects the transmission efficiency, noise, motion accuracy and service life of machinery
The service life of die and the selection of screw press are closely related to the forming load. Therefore, it
The equivalent stress in the forging process of equal height spiral bevel gear is an important analysis index, which affects
Based on the harmony search algorithm, the cutting parameter optimization of rough milling spiral bevel gear big wheel and rough
“Gear manufacturing manual” and other data on the cutting parameters of spiral bevel gears are aimed at the traditional mechanical
Taking the forging process of driving and driven spiral bevel gear blank as the research object, the forging process of
Taking the initial forging temperature as 1000 ° C, 1050 ° C and 1100 ° C respectively, and the friction
This paper mainly carries out three-dimensional automatic modeling of equal high tooth spiral bevel gear and its precision forging die,
Based on the analysis of spiral bevel gear design, manufacturing, testing and error correction technology, ZHY Gear believes that there
In the aspect of tooth surface error correction of spiral bevel gear, in the past, the tooth surface error correction
The closed forging process is adopted. After blanking, upsetting, punching and rolling of cylindrical bar, the ring with certain internal
The matching of machining quality and machining efficiency is an issue to be seriously considered in finishing machining. After the
This paper mainly carries out three-dimensional automatic modeling of equal high tooth spiral bevel gear and its precision forging die
In the diestressanalysis module of deform, the die stress is analyzed to study the deformation of die tooth profile in
When the friction coefficient is 0.3 and 0.7 respectively, the forming load curve of spiral bevel gear under different initial
The forging object of spiral bevel gear blank (without punching and trimming) is shown in the figure. Comparing the numerical