Data processing of tooth profile error of spiral bevel gear
The data obtained from the on-site measurement of the profile error of spiral bevel gear teeth are the readings XRK […]
The data obtained from the on-site measurement of the profile error of spiral bevel gear teeth are the readings XRK […]
Automobile rear axle (also known as drive axle) refers to the rear drive shaft and related components used to transfer
The figure shows the stroke load curve of the helical gear cold finishing process. It can be seen from the
As one of the main transmission parts of automobile, the driven spiral bevel gear of automobile rear axle has great
Physical simulation is a method based on similarity theory and combined with experiment to study the essence and law of
Use CATIA three-dimensional mathematical modeling software to establish the three-dimensional mathematical models of the upper die and lower die in
In the process of metal plastic forming, most of the deformation work of metal plastic deformation will be transformed into
The analysis of metal flow law can make us more clearly understand the flow law of metal in the forming
The process principle of floating die is shown in the figure. It was first put forward in 1987 when scholars
Based on the generating principle, the profile error of gear teeth is measured on the machine, and the workpiece needs
Equivalent strain refers to the strain equivalent to unidirectional strain formed by the appropriate combination of various strain components in
The equivalent stress distribution diagram can clearly show the equivalent stress distribution in the bevel gear blank, so that the
During the precision forging process of the driven spiral bevel gear of the automobile rear axle, the load will change
By analyzing the equivalent stress distribution obtained from each group of simulation experiments, it is found that the equivalent stress
Stress is the internal force per unit area, which reflects the stress of spiral bevel gear blank. Figures (a), (b),
It can be seen from the research that the change of finishing forming force is not only affected by the
Using CATIA V5R21 three-dimensional mathematical modeling software, the three-dimensional mathematical models of upper and lower dies and blanks in the
In the forming process of driven spiral bevel gear of automobile rear axle, the practical application process of precision forging
The principle of forward extrusion forming process of spur gear is shown in the figure. Under the action of extrusion
The role of bevel gear die in the process of metal plastic forming is huge. In the process of metal
After the assembly of hob and helical gear, the following settings must be completed before the hobbing motion simulation of
The blank size, forming temperature, forming speed, friction factor and die structure of the precision forging process of the driven
Different bevel gear die structures will directly affect the metal flow, thus affecting the load required in the forming process.
In the process of forming helical gear by precision forging, friction will inevitably occur between the blank and the die
The node velocity reflects the speed of metal flow at the node at a certain movement time. Figures (a), (b),
Strain is a physical quantity indicating the size of deformation, the accumulation process of plastic deformation and the development process
At different forming speeds, the distribution law of equivalent stress in the forming process of each simulation experiment is basically
The unreasonable selection of the finishing quantity will directly affect the filling condition of the tooth profile and the roughness
The speed of forming speed has a very important impact on the processing efficiency and quality of forgings. With the
For the process of precision forging the driven spiral bevel gear of automobile rear axle at different temperatures, the distribution
When the forming temperature distribution of the driven gear is different, the forming temperature distribution of the driven gear always
The upsetting extrusion process principle of spur gear is shown in Fig. 1, which means that the tooth punch moves
Analyze the stroke load curve of the forming process of the driven spiral bevel gear of the automobile rear axle
On ABAQUS software, the meshing process of spiral bevel gear is divided into 200 incremental steps. In the dynamic analysis,
The plasticity of metal is related to temperature. The higher the temperature, the better the plasticity of metal. For forging,
As shown in the figure, the equivariant distribution diagram of five spiral bevel gear blank size schemes is shown, in
As shown in the figure, the equivalent stress distribution diagram of five spiral bevel gear blank size schemes is shown,
The figure shows the travel load curves of five blank size schemes, in which (a) (b) (c) (d) (E) correspond
Die forging refers to the process that the helical gear blank is formed in the die bore under the action
On the premise of the compound forming process of spiral bevel gear hot forging and cold finishing, combined with the
The vibration noise of helical gear system with modified friction coefficient of 0.1 is calculated. In order to study the
Gear is an important part of the transmission of cars, heavy trucks, motorcycles and other vehicles. There are about 18
In the precision forming process of spiral bevel gear, the fluidity of metal materials is poor, the tooth shape is
The three-dimensional mathematical model of the driven spiral bevel gear of the automobile rear axle is established by CATIA V5R21.
(1) Forging material The forming metal material selected for the driven spiral bevel gear of automobile rear axle is a
The actual production verification of precision forging of driven spiral bevel gear is carried out in Luoyang Guanhua Precision Forging
Basic parameter setting of helical gear simulation (1) Model material: the material of the selected helical gear blank is 20mncr5,
The precision forging process adopted is open die forging, as shown in the figure is the schematic diagram of open
In the 21st century, the key to whether the automobile industry can win the first opportunity in the fierce competition
After studying and analyzing the research results on the forming of spiral bevel gear at home and abroad, it is
With the rapid development of finite element numerical simulation technology, numerical simulation technology is more and more used in the
As an advanced processing method, precision forging has been widely used in the processing and manufacturing of spur bevel gear
As shown in figure (a) and (b), the flow direction and size distribution of metal in X and Y directions
As shown in the figure, the flow direction diagram of metal materials in different stages of bevel gear tooth profile
Driven by the goal of high speed and high efficiency, foreign advanced countries have long eliminated the traditional “five knife
1. Establishment of finite element model According to the structural diagram of closed cold finishing and open cold finishing, the
The double split precision forging method of spiral bevel gear is used for finite element numerical simulation, the forming process
Wang Huajun et al. Simulated the precision forging process of driven spiral bevel gear by finite element method, analyzed its
① Simulation results of vibration and noise of helical gear system before modification The sound pressure nephogram of helical gear
Yang Cheng et al. Analyzed the influence of mandrel exchange, floating die and local upsetting on the precision forging of