Research on design and application of automobile gear hob
Combined with the actual needs of gear hobbing tools in automobile gear production line, select the problems often encountered in […]
Combined with the actual needs of gear hobbing tools in automobile gear production line, select the problems often encountered in […]
Taking the spur cylindrical gear for truck wheel reducer as the research object, a new compound forming process scheme of
Based on the open die forging of spiral bevel gear, a new type of precision forging die without flash is
Custom gear manufacturing plays a crucial role in meeting the unique requirements of specialized applications across various industries. Unlike standard
The numerical simulation of precision forging is to track and describe the forming process of the blank metal of the
In order to ensure the smooth implementation of cold extrusion production and processing, in addition to having a pair of
In the 1950s, gears were mainly obtained by cutting, and the output was very low. At that time, German Burwell
Gear is a basic mechanical part widely used to transmit power and change the speed and direction of movement. It
Over the years, many scholars at home and abroad have been committed to the research of precision forging technology of
With its convenient operability and accuracy of simulation results, finite element software helps designers greatly shorten the R & D
As a basic part, spiral bevel gear is widely used in the machinery industry and is in great demand, but
For a long time, researchers and scholars all over the world have made unremitting efforts on the deformation law analysis,
Improving the service life of cold extrusion die is the key point of precision forming of large modulus spur gear.
All automobile gear hob teeth must be in the same center, especially for insert hob teeth with undercutting and chamfering
After the surface modeling and Simulation of straight cup grinding wheel is completed, the tooth surface needs to be discretized
It has the advantages of compact structure and stable operation, and is the most widely used mechanical transmission system. As
1. Assumptions The numerical analysis of the induction heating process of bevel gear by using the finite element software ANSYS
As can be seen from Fig. 1a) and Fig. 1d), a more uniform temperature field model is obtained when the
By optimizing the cold extrusion process parameters of spur gears, spur gears with high forming quality can be obtained, but
Combined with the characteristics of medium and high frequency induction heating, a dual frequency induction heating process is proposed to
Firstly, the simulation scheme is formulated for the numerical simulation of double frequency induction heating of bevel gear, the problems
CNC three-axis gear hobbing machine can feed in axial, tangential and radial directions at the same time. The axial feed
In the process route of gear processing, generally after gear finishing, the surface induction quenching is required to improve the
Aiming at the problems of large end machining allowance, large tooth tip collapse angle and large forming load in the
In the surface hardening technology of bevel gear, induction heating quenching is one of the four basic processes. Induction heating
With the in-depth research on the forming process of spur gears and the continuous development of market demand, the modern
With the increase of wear degree, the cutting performance of gear hob will gradually decline, which will reduce the finish
In recent years, with the development of equipment manufacturing industries such as transportation, aviation and construction machinery, the total amount
The wear of gear hob is a very complex proposition, and there may be different answers. It not only depends
The method of measuring the tooth thickness of automobile gear parts is usually replaced by the method of measuring the
Improving the service life of cold extrusion die is the key point of precision forming of large modulus spur gear.
As a prominent performance of modern industrial production is accuracy, the accuracy of automobile gear hobs is regarded as the
The main problems in the production line are as follows: Based on the actual situation of automobile gear production line,
Conical gear is the key part of the three piece special machine. The material of the part is 45# medium
The inspection of meshing contact area of spiral bevel gear in machining and assembly is traditionally colored meshing inspection. That
The error of spur gear mainly includes pitch error and tooth profile error. The pitch error and tooth profile error
As an important transmission part in automobile and machinery industry, the efficiency of traditional machining can not meet the high-speed
The cold extrusion forming of spur gear refers to the plastic deformation of the metal blank placed in the die
The cold precision forging of spur gear is developed on the basis of cold forging. There is no need to
The hob cuts at a certain position, and the cutting teeth bear different working loads, so the wear amount of
The development of automobile gear heat treatment technology not only implements more strict control on product quality, but also pays
The research on gear hobbing in China is relatively late, and no one has made a comprehensive and systematic analysis
Warm precision forging process is a precision forging process with forming temperature between 650 ~ 900 ℃. It has the
Heat treatment nitriding process is one of the traditional heat treatment processes. However, whether it can be successfully applied to
Gear is an important part of automobile transmission system. It plays the role of transmitting power and changing speed and
Different from the traditional hobbing and gear shaping processing, NC strong scraping processing is a high-speed general gear processing method,
The application of structured light vision technology to the dimension measurement of mechanical parts can realize the non-contact and accurate
In the field of engineering technology, the method of finite element analysis has been widely used. It has involved many
With the rapid development and wide application of finite element technology, it plays a more and more important role in
1. Fine design of processing adjustment parameters The existing tooth surface processing design and modification methods are: Based on the
Based on the three-dimensional geometric model of spiral bevel gear, the meshing characteristics of spiral bevel gear are analyzed under
Study the tooth surface forming principle of face hobbing Cycloid Bevel gear, and form a complete set of theories and
1. Gear cutting processing For the gear cutting processing of Gleason spiral bevel gear, “five knife method” has always occupied
In order to verify the measurement accuracy and accuracy of the proposed structured light vision system for the involute profile
① A calculation method for cutting adjustment of spiral bevel gear face hobbing is proposed. This method can arbitrarily specify
Spiral bevel gear is an important transmission part widely used in vehicle, aircraft, machine tool, industrial reducer and other machine
The application of structured light vision measurement technology can realize the three-dimensional non-contact on-line measurement of industrial parts. The calibration
Based on the hobbing processing of spur gear studied by ZHY casting senior engineer team, the tooling and fixture designed
In recent years, the manufacturing industry represented by the automobile industry has developed rapidly in China. As an important part