Equivalent stress analysis of cold precision forging of spiral bevel gear wheel
From the figure, it can be seen that in the simulation of cold precision forging process, the equivalent stress distribution […]
From the figure, it can be seen that in the simulation of cold precision forging process, the equivalent stress distribution […]
In the actual production process, in addition to die wear, hot forging die cracking is also one of the main
Therefore, in recent years, the application of plastic forming technology to replace the traditional mechanical cutting methods has been paid
The service life of spiral bevel gear blank hot forging die plays an important role in the process of hot
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
Using the “model” module in UG, a simple model of spiral bevel gear die is drawn. The steps are as
(1) Wear failure Wear failure refers to the failure caused by the friction loss between the working surface of the
Whether the forging can be out of the die is an important factor that must be considered in forging. The
According to the optimized preform shape and process parameters, the other parameters are set to the same value as. Use
There are many ways to forge gears. Gear forging can be classified as follows: According to different gear forging tools
Gear forging is developed on the basis of meeting the requirements of mass production of gears. Combined with the advantages
The research object is the gear, which is an important transmission component of motor vehicles. Its quality defects will seriously
Reduction of area and elongation are one of the key parameters of material plasticity. As shown in the figure, the
The chemical composition of 16MnCrS5 steel for cold forged gear used in the test is shown in Table 1, and
In the auto parts industry, cold forging is a kind of precision plastic forming technology, which has the advantages of
Forging blank is the first link in the processing and manufacturing of large helical gears. The main work is to
The process adopts two processes: first, the rod is rolled by cross wedge rolling, and then the cone head is
The tooth profile of a spiral gear has a helical angle with a certain angle. Therefore, when demoulding the spiral
Shu Qifu once put forward the concept of “equivalent blank” to study the influence of taper on the forming process
1.Load stroke curve Figure 1 shows the load stroke curve of preforms with different cold precision forging quantities according to
1. Part drawing analysis Figure 1 is the part drawing of the driven spiral bevel gear of the rear axle
Physical simulation is a method based on similarity theory and combined with experiment to study the essence and law of
In the process of metal plastic forming, most of the deformation work of metal plastic deformation will be transformed into
The analysis of metal flow law can make us more clearly understand the flow law of metal in the forming
Equivalent strain refers to the strain equivalent to unidirectional strain formed by the appropriate combination of various strain components in
The equivalent stress distribution diagram can clearly show the equivalent stress distribution in the bevel gear blank, so that the
The three-dimensional mathematical model of the driven spiral bevel gear of the automobile rear axle is established by CATIA V5R21.
The actual production verification of precision forging of driven spiral bevel gear is carried out in Luoyang Guanhua Precision Forging
The precision forging process adopted is open die forging, as shown in the figure is the schematic diagram of open
As shown in figure (a) and (b), the flow direction and size distribution of metal in X and Y directions
The double split precision forging method of spiral bevel gear is used for finite element numerical simulation, the forming process
Wang Huajun et al. Simulated the precision forging process of driven spiral bevel gear by finite element method, analyzed its
Driven spiral bevel gear is an important part in automobile, aerospace and other fields. The optimization of its production process
The precision forging of spiral bevel gear parts is numerically simulated, and the accuracy of the numerical simulation results is
Gear research, production and production at home and abroad have been put into production for many years, and fruitful results
In order to facilitate the analysis, a quarter of the spiral bevel gear is selected as the research object. As
During the simulation, the temperatures of 900 ℃, 950 ℃, 1000 ℃, 1050 ℃ and 1100 ℃ are selected, and
The volume forming of metal is a complex plastic large deformation process. There are geometric nonlinearity caused by large deformation
Spiral bevel gear parts are formed by double split precision forging. In the forming process, the forming quality and forming
Figure (a) is the sectional grid diagram of some forgings before precision forging of driven spiral bevel gear, figures (b)
Gear is an indispensable part in mechanical transmission. It needs special equipment and cutting tools for processing. The processing technology
There are many factors affecting the precision forging of driven spiral bevel gear, large forming load, complex metal filling process,
1) Design of precision forging process of helical gear. According to the principle of precision forging and the structural characteristics
Precision forging technology is a less cutting technology, that is, after metal plastic forming, it can be applied to mechanical
China’s gear manufacturing industry started in the 1950s. After more than ten years of development, it has initially laid the
In order to obtain the precision forging spiral bevel gear that meets the design requirements, it is necessary to comprehensively
In hot precision forging of driven bevel gear, the choice of die shape and size is very important. It not
Basic dimensions: the shape of the blank is close to the shape of the driven spiral bevel gear after forming.
Compared with mechanical press, friction press has no fixed bottom dead center, convenient installation and debugging of die and less
Precision forging of helical gear is a research hotspot at home and abroad in recent years. There are mainly the
At present, many scholars at home and abroad have studied the gear precision forging technology to varying degrees, and achieved
The precision forging die of spiral bevel gear is processed and assembled in Qingdao Sanxing precision forging gear factory, and
There are teeth on the rim of gear forgings, which can continuously mesh and transmit motion and power. The application
Friction between the metal die and the forging die is inevitable. Friction in metal plastic forming mainly has the following
Internationally, the power transmission gear forging device is developing in the direction of miniaturization, high speed and standardization. The application
There are teeth on the rim, which can continuously mesh and transmit motion and power. The application of gear forgings
Forming speed is also an important factor affecting the precision forging of spiral bevel gear. Because the process of plastic
In order to investigate the influence of initial forging temperature on the precision forging of spiral bevel gear, the initial
Most middle and low-grade gear molds can be produced in China, and most high-end gear molds rely on imports. There
Make full use of CAD two-dimensional software, CATIA three-dimensional software and DEFORM-3D finite element numerical simulation software to carry out