Modeling of hypoid gear blank
Parameter Hypoid gear wheel Hypoid gear pinion Number of teeth 6 38 Outer end diameter /mm 100.24 380.6 Average pressure […]
Parameter Hypoid gear wheel Hypoid gear pinion Number of teeth 6 38 Outer end diameter /mm 100.24 380.6 Average pressure […]
The hot forging process of spiral bevel gear blank is completed at high temperature, and the metallographic structure of metal
Taking the forging process of driving and driven spiral bevel gears as the research object, the forging process of gear
The stroke load curve of the die in the general forging process of the spiral bevel gear blank is shown
The CAD two-dimensional drawing of the upper and lower molds is shown in Figure 1. 1.Mold geometric model establishment According
In the DEFORM-3D post-processing function, the time-dependent curves of the equivalent stress-strain and temperature at a certain point of the
Although a lot of research has been done on precision forging of spiral bevel gears at home and abroad, there
Through the stress-strain analysis and temperature analysis of the spiral bevel gear blank after hot forging, we know that the
1、 Establishment of geometric model Using pro/e4.0, the geometric model of extrusion process is established, including the geometric model of
Due to the problems in the free forging process of the cutting block, other forming methods are considered to replace
The forging process of driving spiral bevel gear blank also includes four steps: heating, drawing, die forging and trimming. That
The equivalent stress distribution of spiral bevel gear blank during final forging is shown in the figure. The maximum stress
1、 Metal flow law in extrusion process The metal velocity vector diagram of each stage of extrusion forming process is
The metal velocity vector diagram of each stage in the forging process of spiral bevel gear blank is shown in
The actual forging of spiral bevel gear (without punching and trimming) is shown in the figure. Comparing the numerical simulation
The metal velocity vector diagram of each stage in the upsetting process of spiral bevel gear blank is shown in
In view of the problems of large material waste and high cost caused by the traditional die design and process
The spiral bevel gear blank is set as a plastic body. Determination of initial forging temperature of spiral bevel gear
The purpose of this paper is to simulate the forging process of the blank of the driven spiral bevel gear
Ensure that the diameter of the spur gear is 3600mm, change the modulus of the spur gear to make it
It can be seen from the cross-section of the straight shaft that the cutting speed of the straight shaft tends
The service life of die and the selection of screw press are closely related to the forming load. Therefore, it
In the process of cutting teeth, the material of straight bevel gear blank continues to be cut off, and the
When the straight bevel gear split wheel blank is cut, the material of the cogging part is removed, and the
Stiffness is a characteristic value to measure the resistance of straight bevel gear blank to deformation during tooth cutting. The
Based on theoretical calculation and finite element simulation, Sun Jie and Ke Yinglin of Zhejiang University studied the influence of
The process of gear cutting of straight bevel gear blank is actually the process that the material in the tooth
The deformation of extra large split spur bevel gear blank in the process of gear cutting is closely related to
Combined with the practice of ZHY gear, the forging process of driven spiral bevel gear blank is numerically simulated. In
The research situation of gear forging at home and abroad and the application of numerical simulation technology in gear forging
Although a lot of research has been done on the precision forging of spiral bevel gear at home and abroad,
The two-dimensional diagram of upper and lower dies of spiral bevel gear is shown in Figure 1. 1.Establishment of mold
Using Pro / E4 0 establish the geometric model of extrusion process, including the geometric model of upper and lower
(1)Metal flow law in extrusion process The metal velocity vector diagram of each stage in the extrusion process of spiral
Due to the problems in the free forging process of cutting board, other forming methods are considered to replace the
In view of the problems of large material waste and high cost caused by the traditional die design and process
Due to the high cost of precision forming and high requirements for equipment, the production method of plastic forming blank
The iterative step load curve of the general forming process of spiral bevel gear blank is shown in the figure,
Take three points as shown in Figure 1 to study the changes of stress, strain and temperature with time in
Extrusion is a plastic forming processing method that applies pressure to the spiral bevel gear blank in the die cavity
The swing rolling forming process of spur bevel gear is studied. The forming process law of spur bevel gear is
Forging is one of the main ways of manufacturing spiral bevel gears. The forging of spiral bevel gear can be
Spiral bevel gear is a kind of transmission part that can drive stably and low noise according to stable transmission
Due to the characteristics of rotary forging process, its motion form is different from traditional forging and has its particularity
In the case of the same volume and the same upper and lower bottom diameter, it is quite cumbersome to
As an analysis method in the process of metal plastic forming, numerical simulation does not need to build physical models,
In the rotary forging process of spur gear, the contact area between the swing head and spur gear blank is
The pre punching process is to prepare for the punching process and reserve the punching skin thickness for the punching
(1) Aiming at the fatigue failure of the blank forging die of driven spiral bevel gear, the equivalent stress field
Rotary forging is a processing method of local deformation, multiple accumulation and finally overall forming. It uses the upper die
In the actual production process, in addition to die wear, hot forging die cracking is also one of the main
The whole production process of driven spiral bevel gear blank is simulated, and the ring rolling steps are mainly introduced.
The service life of spiral bevel gear blank hot forging die plays an important role in the process of hot
In recent years, the research on rotary forging in China has made substantial development. For the research on swing rolling,
The material utilization rate and productivity of the machining process are both low, and its blank also has the disadvantages
The distribution of metal streamline in each step of the blank making process of cylindrical gear ring is shown in
In the traditional technology, the processing of spiral bevel gear should go through the processes of heat treatment before blank
By analyzing the metal flow, stress and strain, temperature, die load and damage of the blank in the process of
It can be seen from Fig. 1 that the stress distribution near the bevel of the extrusion die is also
(1) Metal flow field during hot extrusion Figure a ~ C in Figure 1 shows the metal flow state at