Equivalent strain analysis of spiral bevel gear blank
As shown in the figure, the equivariant distribution diagram of five spiral bevel gear blank size schemes is shown, in […]
As shown in the figure, the equivariant distribution diagram of five spiral bevel gear blank size schemes is shown, in […]
As shown in the figure, the equivalent stress distribution diagram of five spiral bevel gear blank size schemes is shown,
The figure shows the travel load curves of five blank size schemes, in which (a) (b) (c) (d) (E) correspond
On the premise of the compound forming process of spiral bevel gear hot forging and cold finishing, combined with the
The three-dimensional mathematical model of the driven spiral bevel gear of the automobile rear axle is established by CATIA V5R21.
(1) Forging material The forming metal material selected for the driven spiral bevel gear of automobile rear axle is a
The actual production verification of precision forging of driven spiral bevel gear is carried out in Luoyang Guanhua Precision Forging
The precision forging process adopted is open die forging, as shown in the figure is the schematic diagram of open
In the 21st century, the key to whether the automobile industry can win the first opportunity in the fierce competition
After studying and analyzing the research results on the forming of spiral bevel gear at home and abroad, it is
As shown in figure (a) and (b), the flow direction and size distribution of metal in X and Y directions
As shown in the figure, the flow direction diagram of metal materials in different stages of bevel gear tooth profile
Driven by the goal of high speed and high efficiency, foreign advanced countries have long eliminated the traditional “five knife
1. Establishment of finite element model According to the structural diagram of closed cold finishing and open cold finishing, the
The double split precision forging method of spiral bevel gear is used for finite element numerical simulation, the forming process
Wang Huajun et al. Simulated the precision forging process of driven spiral bevel gear by finite element method, analyzed its
Spiral bevel gear has conical shape and arc tooth shape, which is mainly used for transmission between intersecting shafts. Compared
Driven spiral bevel gear is an important part in automobile, aerospace and other fields. The optimization of its production process
By changing the die structure and the cone angle of lead billet, the test is carried out on the universal
The precision forging of spiral bevel gear parts is numerically simulated, and the accuracy of the numerical simulation results is
The three-dimensional geometric modeling of the punch and die is completed by ug-3 software, as shown in the three-dimensional geometric
According to the characteristics of cold and closed bevel gear finishing, two schemes of cold and closed bevel gear finishing
Based on the analysis of the forging process of the double spiral bevel gear of an automobile, the forming process
Gear research, production and production at home and abroad have been put into production for many years, and fruitful results
The reason why lead is selected as the blank of spiral bevel gear is that the recrystallization temperature of lead
When forming parts under cold extrusion, the selection of die materials for precision forming of spiral bevel gear should have
Among the designed parts, the tooth shape concave die of spiral bevel gear is the most critical part. Because the
Bevel angle of preform of spiral bevel gear α It has a great influence on the filling fullness of tooth
In order to verify the correctness of the on-machine measurement method for the profile error of spiral bevel gear, a
In order to facilitate the analysis, a quarter of the spiral bevel gear is selected as the research object. As
The position of the inner shunting surface is determined by the relative height of the punch and the die core,
The figure is the machine tool model diagram of h350g CNC spiral bevel gear grinding machine. The linear axis X
During the simulation, the temperatures of 900 ℃, 950 ℃, 1000 ℃, 1050 ℃ and 1100 ℃ are selected, and
The influence of the change of the relative position of the outer split surface on the tooth shape quality of
The shape of preform has a great influence on the cavity filling, material consumption and forming force of metal in
Spiral bevel gear parts are formed by double split precision forging. In the forming process, the forming quality and forming
Under the condition of ensuring the same volume and shape of the preform of spiral bevel gear, the internal split
Because DEFORM-3D software does not have the function of 3D modeling, UG modeling software is used to establish the solid
Figure (a) is the sectional grid diagram of some forgings before precision forging of driven spiral bevel gear, figures (b)
The driven spiral bevel gear of an automobile rear axle is taken as the research object, and its part structure
Figure 1 is the structure diagram of the designed precision forging part. Because the tooth surface of the spiral bevel
There are many factors affecting the precision forging of driven spiral bevel gear, large forming load, complex metal filling process,
Spiral bevel gear is a key part to realize intersecting shaft or staggered shaft transmission in the field of mechanical
Spiral bevel gear is the key part of the main reducer of automobile rear axle. Its main function is to
At present, the main processing method of spiral bevel gear is cutting method, and its whole production process is: blank
In UG software, open the forging drawing interface, and open the analysis → measuring body → selecting body → volume
China’s gear manufacturing industry started in the 1950s. After more than ten years of development, it has initially laid the
In the 21st century, new changes have taken place in the world pattern. As an emerging developing country, China has
The pitch tooth line is a curve. This determines that when the teeth mesh, each pair of teeth can only
In order to obtain the precision forging spiral bevel gear that meets the design requirements, it is necessary to comprehensively
20CrMnTi gear steel is used for precision forging driven spiral bevel gear, and lead is selected as the simulation material.
Basic dimensions: the shape of the blank is close to the shape of the driven spiral bevel gear after forming.
The main purpose of designing the precision forging blank of spiral bevel gear is to ensure that the metal can
According to the simulation results and analysis, the main parameters of precision forging process of driven spiral bevel gear can
The selection of gear material is very important for qualified and high-quality spiral bevel gear, which is mainly based on
Understanding the dynamics of spiral bevel gear in high-performance engines involves several key factors that affect their performance, durability, and
The forming process of spiral bevel gear can be divided into three stages. The initial stage of deformation is at
At present, many scholars at home and abroad have studied the gear precision forging technology to varying degrees, and achieved
The depth value greater than the microhardness 685 HV of carburized layer is recorded as the strengthening layer depth, and
Straight bevel gears are easy to process and do not produce axial force in transmission, so they are widely used