Influence of the position of the inner split surface on the filling quality of the spiral bevel gear tooth profile
The position of the inner shunting surface is determined by the relative height of the punch and the die core, […]
The position of the inner shunting surface is determined by the relative height of the punch and the die core, […]
The figure is the machine tool model diagram of h350g CNC spiral bevel gear grinding machine. The linear axis X
During the simulation, the temperatures of 900 ℃, 950 ℃, 1000 ℃, 1050 ℃ and 1100 ℃ are selected, and
The influence of the change of the relative position of the outer split surface on the tooth shape quality of
The shape of preform has a great influence on the cavity filling, material consumption and forming force of metal in
Spiral bevel gear parts are formed by double split precision forging. In the forming process, the forming quality and forming
Under the condition of ensuring the same volume and shape of the preform of spiral bevel gear, the internal split
Because DEFORM-3D software does not have the function of 3D modeling, UG modeling software is used to establish the solid
Figure (a) is the sectional grid diagram of some forgings before precision forging of driven spiral bevel gear, figures (b)
The driven spiral bevel gear of an automobile rear axle is taken as the research object, and its part structure
Figure 1 is the structure diagram of the designed precision forging part. Because the tooth surface of the spiral bevel
There are many factors affecting the precision forging of driven spiral bevel gear, large forming load, complex metal filling process,
Spiral bevel gear is a key part to realize intersecting shaft or staggered shaft transmission in the field of mechanical
Spiral bevel gear is the key part of the main reducer of automobile rear axle. Its main function is to
At present, the main processing method of spiral bevel gear is cutting method, and its whole production process is: blank
In UG software, open the forging drawing interface, and open the analysis → measuring body → selecting body → volume
China’s gear manufacturing industry started in the 1950s. After more than ten years of development, it has initially laid the
In the 21st century, new changes have taken place in the world pattern. As an emerging developing country, China has
The pitch tooth line is a curve. This determines that when the teeth mesh, each pair of teeth can only
In order to obtain the precision forging spiral bevel gear that meets the design requirements, it is necessary to comprehensively
20CrMnTi gear steel is used for precision forging driven spiral bevel gear, and lead is selected as the simulation material.
Basic dimensions: the shape of the blank is close to the shape of the driven spiral bevel gear after forming.
The main purpose of designing the precision forging blank of spiral bevel gear is to ensure that the metal can
According to the simulation results and analysis, the main parameters of precision forging process of driven spiral bevel gear can
The selection of gear material is very important for qualified and high-quality spiral bevel gear, which is mainly based on
Understanding the dynamics of spiral bevel gear in high-performance engines involves several key factors that affect their performance, durability, and
The forming process of spiral bevel gear can be divided into three stages. The initial stage of deformation is at
At present, many scholars at home and abroad have studied the gear precision forging technology to varying degrees, and achieved
The depth value greater than the microhardness 685 HV of carburized layer is recorded as the strengthening layer depth, and
Straight bevel gears are easy to process and do not produce axial force in transmission, so they are widely used
There are still many contents to be discussed and improved in the field of grinding surface integrity of spiral bevel
Fixed grinding speed vs = 20.3 M / s, grinding depth AP = 50 μ m. The test is carried
In view of the performance change of strengthening layer of gear steel 30CrMnTi material under dry grinding condition, through grinding
The research status of grinding surface integrity of spiral bevel gear is deeply analyzed. Firstly, the basic experimental research of
The test mainly investigates the influence of the grinding process parameters of spiral bevel gear (grinding depth, grinding speed and
The spiral bevel gear of heavy vehicles generally adopts high-strength alloy steel such as 30CrMnTi. This kind of steel is
Surface roughness is not only the most important index to measure the surface morphology, but also an important standard to
The fixed grinding speed vs = 20.3 M / s and the spiral bevel gear speed VW = 1200 mm
The grinding test of spiral bevel gear on gleason-600g CNC gear grinding machine is designed. Firstly, the surface morphology of
The influence of different grinding parameters of gear steel materials on the surface residual stress has been discussed in detail.
(1) Experimental study on basic grinding of gear steel 30CrMnTi Referring to the actual processing conditions of spiral bevel gear,
After the spiral bevel gear is processed under given grinding conditions, the tooth surface has no obvious defects such as
Fixed spiral bevel gear speed VW = 1200 mm / min, grinding depth AP = 50 μ m. The test
The grinding parameters of spiral bevel gear arranged by single factor test are shown in the table. Parameters Value Grinding
Before grinding the spiral bevel gear used for the test, ensure the same machining process and its machining process as
Based on the accumulated Basic test data of surface grinding, the actual grinding test of spiral bevel gear on NC
The microhardness of workpiece grinding surface corresponding to different grinding speed and grinding depth of spiral bevel gear steel is
In the process of meshing transmission of spiral bevel gear, the surfaces of two teeth often need to contact and
The residual stress on the grinding surface plays a vital role in various properties of the workpiece. It has an
The variation law of grinding parameters on grinding force is studied, that is, the effects of grinding depth, grinding speed
Figure 1 shows the hardness change trend of the original sample without grinding of spiral bevel gear steel at different
Figure 1 shows the microstructure diagram of the section of the strengthening layer after grinding of 30crmnti. It can be
In order to observe the grinding strengthening layer of spiral bevel gear steel and the microstructure of the grinding surface,
For a long time, researchers at home and abroad hope to suppress and reduce the grinding heat generated in the
Referring to the actual processing conditions of spiral bevel gear, the basic test of surface grinding of gear steel material
The two-piece spiral bevel gear blank has been successfully formed by using the finite element numerical simulation method. In order
The research on the manufacturing technology of spiral bevel gear in China started relatively late. In 1971, Chinese researchers began
The precision forging die of spiral bevel gear is processed and assembled in Qingdao Sanxing precision forging gear factory, and
During grinding, grinding force will affect the formation of grinding heat and the performance of workpiece surface, and then have
In the 18th century, the French geometer T. Olivier first proposed the concept of spiral bevel gear, but due to