Numerical Rolling Test of Oversized Face Gear A Breakthrough in Gear Transmission Technology
This article delves into the numerical rolling test of oversized face gears, a crucial aspect in the field of gear […]
This article delves into the numerical rolling test of oversized face gears, a crucial aspect in the field of gear […]
This article delves deep into the vibration analysis of ball mill gears through the finite – element method. By establishing
Spiral bevel gears are widely used in the transmission systems of heavy vehicles and military aircraft due to their advantages
1. Introduction Wind energy has emerged as a crucial renewable energy source in the global pursuit of sustainable power generation.
1. Introduction Gear transmission is a fundamental mechanism widely used in various mechanical systems. Understanding the kinematic and dynamic properties
Abstract:This paper presents a novel gear grinding method aimed at achieving tooth profile modification, enhancing the efficiency and precision of
Helical gear is a fundamental component in many mechanical systems, known for their ability to transfer motion and power between
Abstract In recent years, mountain rack railways have emerged in China, showcasing their remarkable climbing capabilities with maximum gradients reaching
Crafting precision in gears is pivotal for their performance in various applications, from automotive transmissions to industrial machinery. Gear cutting
Gear shaping and gear grinding are two common methods for gear manufacturing, each with its own set of advantages and
The face gear pair consists of a spur gear and a face gear, as shown in Figure 1.It is a
Chapter 1: The Machining Process of Gear Grinding Gear grinding is a precision machining method used to create accurate and smooth
Gear grinding and gear cutting are two essential methods used in gear manufacturing, each with distinct characteristics, advantages, and applications.
Gear hobbing and gear grinding are two popular methods for gear manufacturing, each with its unique advantages and applications. Let’s
Gear grinding and gear milling are two important methods used in gear manufacturing, each with its own characteristics, advantages, and
Gear hobbing, gear shaping, and gear grinding are three commonly used methods for manufacturing gears, each offering distinct advantages and
Two machining schemes commonly used in gear forming method include gear milling and gear grinding. These two schemes have their
Large gears generally refer to gears with gear modulus > 16 mm, which are widely used in heavy machinery such
① According to the causes of cracks, the process flow of gears was analyzed again. It was found that there
There are still many contents to be discussed and improved in the field of grinding surface integrity of spiral bevel
Fixed grinding speed vs = 20.3 M / s, grinding depth AP = 50 μ m. The test is carried
In view of the performance change of strengthening layer of gear steel 30CrMnTi material under dry grinding condition, through grinding
Fixed grinding speed vs = 20.3 M / s and cylindrical gear steel speed VW = 1200 m / min.
The research status of grinding surface integrity of spiral bevel gear is deeply analyzed. Firstly, the basic experimental research of
The fixed grinding speed vs = 20.3 M / s and the spiral bevel gear speed VW = 1200 mm
(1) Experimental study on basic grinding of gear steel 30CrMnTi Referring to the actual processing conditions of spiral bevel gear,
After the spiral bevel gear is processed under given grinding conditions, the tooth surface has no obvious defects such as
Fixed spiral bevel gear speed VW = 1200 mm / min, grinding depth AP = 50 μ m. The test
Based on the accumulated Basic test data of surface grinding, the actual grinding test of spiral bevel gear on NC
The microhardness of workpiece grinding surface corresponding to different grinding speed and grinding depth of spiral bevel gear steel is
This paper studies the strengthening effect of cylindrical gear steel grinding on the surface properties of 30crmnti material. The main
In the process of meshing transmission of spiral bevel gear, the surfaces of two teeth often need to contact and
Fixed cylindrical gear steel grinding speed vs = 20.3 M / s, cylindrical gear steel grinding depth AP = 50
The main causes of grinding residual stress error of cylindrical gear steel are as follows: (1) Idealized value of material
The residual stress on the grinding surface plays a vital role in various properties of the workpiece. It has an
The variation law of grinding parameters on grinding force is studied, that is, the effects of grinding depth, grinding speed
Referring to the actual processing conditions of spiral bevel gear, the basic test of surface grinding of gear steel material
The application of surface integrity index to comprehensively evaluate the surface machining quality of spiral bevel gear is of great
The same parameters as the grinding test are used for simulation, and the simulation results are shown in Figure 1.
During grinding, a large number of regularly arranged gear grinding cracks often appear on the surface basically perpendicular to the
The material composition of the shearer gear meets the technical requirements, the hardness of the oxidation zone at the tooth
1. Material composition inspection The gear of shearer needs surface carburization and quenching. The material is 25CrMo steel specified in
The microstructure before carburizing and quenching is ferrite + pearlite. Pearlite is distributed on the ferrite matrix in lamellar form.
1. Chemical composition analysis Firstly, the chemical composition of the original forging is analyzed, and it is found that the
In the general NC grinding process, when the grinding wheel bears different loads, the cutting force changes accordingly. The change
There is a heat treatment tooth surface hardening process before grinding the hardened cylindrical gear, which will inevitably lead to
Grinding parameter optimization According to the grinding characteristics of grinding wheel, reasonably improve the grinding parameters. Comparison of grinding efficiency
The selection of grinding wheel mainly considers abrasive, particle size, hardness, binder, etc. Abrasive The selection of grinding wheel abrasive
The heavy-duty gearbox gear bears a great load, which requires the characteristics of stable transmission, low noise and long service
The steering system is an important part of the vehicle safety system. The steering shaft tooth is a core part
The shearer needs to work in the underground roadway of the coal mine, and its working environment is poor. An
The stress released in the grinding process of gears generally comes from two aspects: one is the residual stress formed
The gear material of the failed rolling mill is 17CrNiMo6 steel, the modulus Mn is 9mm, the carburizing and quenching
The rolling mill gear shaft with grinding cracks is made of 17CrNiMo6 steel, the modulus Mn is 18mm, the carburizing
Gear is an important basic part of mechanical products. Gear grinding is a finishing process of gear processing. Gear grinding
For the finish machining of hardened cylindrical gears, gear grinding technology is a common choice at present. On the premise
In the process of gear processing of construction machinery, another important link is gear grinding. In the process of gear
Due to the different normal grinding depths and wheel speeds at different locations of the involute, the intensity of the
Features: produced in the grinding process, there are almost parallel short cracks or network cracks on the tooth surface. Parallel