Shifting of automobile gear hob
The purpose of tool shifting of automobile gear hob is to make all teeth of hob have about the same […]
The purpose of tool shifting of automobile gear hob is to make all teeth of hob have about the same […]
Most of the inherent accuracy of the gear hob can be destroyed. Therefore, if the tolerance of tooth profile is
In general, the tooth side clearance of automobile gear is switched with the matching wheel. It only happens when the
Gear inspection is an important part of gear manufacturing. Lack of inspection and process control will lead to the outflow
Almost all auto gear hobs are made of high-speed steel. High speed steel is a tool steel with high hardness,
In order to achieve the purpose of standardization, we classify automobile gear hobs according to manufacturing accuracy. The main purpose
In the process of tooth profile generation, the tooth profile of automobile gear hob works in conjugate form. The formation
Although most automotive gear hobs still have only one head number, multi head hobs have great advantages under appropriate working
The groove type of automobile gear hob is divided into straight groove and spiral groove. The straight groove is very
The positions of the starting and final tangent points of the gear hob along the tooth axis are shown in
There are generally two ways to install and drive automobile gear hobs. Automotive gear hobs are usually mounted on a
The starting position of gear hobbing tool installation is shown in the figure. End position of tool channeling: LPO /
At present, as an efficient gear making process, automobile gear hobbing is widely used in automobile production enterprises all over
Taking accuracy as the basic dimension of gear hob classification, it can be divided into finish machining, semi finish machining
The calculation method of the length of the generating area of gear hobbing hob is shown in Figure 1. If:
Due to the high-quality machining characteristics and long tool life of cemented carbide gear hob, it has been explored and
Multi head gear hob is not a new concept. In the actual production, the experience of using this type of
Gear hobbing multi groove hob is shown in the figure. When using gear hobbing multi groove hob, the following conditions
Gear rough hob is mainly used before fine rolling. They are mainly used to process large module gears, with a
Gear semi precision hobs are mainly used in the hobbing process before shaving or grinding. Hobs of any accuracy grade
The current trend is that a large number of factories order and use non-standard hobs. Gear hob design engineers can
The number of hobs Z0 has an important influence on the machining time In some cases, the use of gear
The selection of large diameter gear hobbing hob has the following advantages: (1) Under the condition of maintaining the same
Based on the actual needs of gear hobbing tools in automobile gear production line, it is transformed into seven elements
The gear hob used in the automobile industry is usually the tool for Machining Involute Cylindrical Gear by generating method
The relationship between the outer diameter of gear hobbing hob and hobbing time Ht is shown in the figure. Where:
At present, the production and sales volume of China’s automobile industry has reached more than 22 million through explosive growth,
During gear hobbing, the gear hob axis and workpiece axis must conform to a certain axis intersection angle. However, when
Because the processing technology and cutting tools of the modified gear are not different from those of the standard gear,
By transforming the matrix MWG, the points e (Xe, ye, Ze) and f (XF, YF, ZF) in the gear coordinate
Without considering the installation error Σ e of the shaft intersection angle Σ, the helix angle of spur gear β
From the three-dimensional meshing model of gear hob and gear, it can be assumed that each point on the gear
The fit between hob spindle and gear hob inner hole should be accurate and firm, which is necessary to improve
With the improvement of gear hobbing technology, gear hobs are gradually developing towards integration, small diameter and multi head. The
Based on the gear hob coordinate system: SW, (ow: XW, YW, ZW), the involute helicoid model of gear hob is
Based on the selection of basic worm, it is determined that the gear hob selected in this subject is involute
The alignment of gear hob refers to the coincidence degree between the symmetry axis of any tooth (or groove) of
During gear hobbing, the gear hob axis and workpiece axis must conform to a certain axis intersection angle. Therefore, the
Gear hob is one of the most widely used high-efficiency gear machining tools. As shown in Figure 1, it is
The size of automobile gear hob mainly includes diameter and length. The diameter of automobile gear hob usually depends on
The cutting parameters of gear hob include cutting depth, cutting speed and axial feed. The determination of these parameters should
Combined with the actual needs of gear hobbing tools in automobile gear production line, select the problems often encountered in
All automobile gear hob teeth must be in the same center, especially for insert hob teeth with undercutting and chamfering
CNC three-axis gear hobbing machine can feed in axial, tangential and radial directions at the same time. The axial feed
With the increase of wear degree, the cutting performance of gear hob will gradually decline, which will reduce the finish
The wear of gear hob is a very complex proposition, and there may be different answers. It not only depends
The positioning of automobile gear hob should ensure that the whole aperture and end face are required to be used.
As a prominent performance of modern industrial production is accuracy, the accuracy of automobile gear hobs is regarded as the
The gear hobbing hob with modulus of 2, number of grooves of 12 and number of heads of 2 is
In the process of gear hobbing, according to the ideal processing conditions, that is, without considering any external error, the