Basic experiment of automobile gear
Japan and Germany have done a lot of research in the basic research field of automobile gears. Steel roller test […]
Japan and Germany have done a lot of research in the basic research field of automobile gears. Steel roller test […]
As shown in the figure, the load stroke curve of precision forging of spiral bevel gear is shown. From the
The biting conditions of the above rolling ring can only ensure that the cylindrical gear enters the driving roller for
Swing rolling is a plastic forming method that rotates and swings on the bevel gear blank according to a certain
The blank size of spiral bevel gear refers to the specific size of the material before the pier is rough,
Cold extrusion process can produce extrusion parts quickly, continuously and in large quantities. In most cases, extrusion production has realized
The spiral bevel gear blank should be heated to 1150 ℃ for die forging, which belongs to hot die forging.
(1) Selection of diameter DP of spiral bevel gear blank Spiral bevel gear blank belongs to round cake forging, so
The forming temperature distribution of the bevel gear is reasonable, which has a great impact on the forming quality of
1.Axis offset Hypoid gears are used for transmission between two shafts with staggered axes. The distance that the axis of
1.Main names and definitions of gear teeth The code of the main names of each part of the gear tooth
The virtual assembly process is that the user changes the manual assembly operation process of the specified automobile rack and
The ring rolling ratio is the most important parameter in the forming process parameters. It shows the pRing rolling ratio
At present, the dynamic excitation of gear transmission system is divided into external and internal excitation. Among them, the external
Cylindrical gear biting is a very complex process. The specific biting model is shown in Figure 1. In the figure,
(1) Transmission error Transmission error refers to the difference between the actual occupied position and the ideal position of the
Die forging refers to the method of using die processing to make the blank finally form the forging. This forging
The number of teeth of planetary transmission cannot be selected at will. Normal transmission can be carried out only when
In actual production, the forming of workpiece is accompanied by heat generation, and the temperature of die and workpiece will
1. Effect of temperature on gear deformation There is no doubt that with the increase of heating temperature and quenching
The development of traditional cylindrical gear forming technology is a process through repeated tests by operators and years of experience
Ring rolling process essentially belongs to plastic forming process. Through local deformation of spiral bevel gear blank, the overall forming
By analyzing the stress distribution in the forming process of spiral bevel gear forgings, we can fully understand the stress
The rack is an involute gear whose base circle radius is infinite, and its contour has changed from involute to
According to the relevant models and parameters of the involute planetary gear reducer, as shown in Table 1. An accurate
The sizing belt of shaping die is one of the important process parameters affecting the forming accuracy of spur gear.
The heat treatment strengthening technology of automobile gears should pay attention to the control of surface integrity, that is, to
Strain is a physical quantity used to express the deformation size of the deformed body. Through the analysis of the
Interference analysis is one of the important contents of virtual assembly design of automobile rack and pinion steering gear. After
Virtual assembly of automobile rack and pinion steering gear refers to that in the virtual environment, designers can easily establish
The basic parameters of automobile steering gear mainly include the number of teeth, modulus, pressure angle, tooth width, displacement coefficient
Foreign tests have proved that the supercooled austenite decomposition products during surface quenching of carburized steel are the main reason
1. Test purpose Our company adopts high-grade and high-quality zocrmntih steel with 6 bandwidths according to the steel factory standard.
1. Introduction to truck gear processing The cold working routes of the three parts are basically the same: forging –
With the continuous development of the automobile industry, enterprises gradually adopt light and fuel-efficient front wheel drive vehicles to replace
1. Analysis of fracture morphology of aluminum alloy automobile gear In order to analyze the fracture failure cause of aluminum
The tooth surface is reconstructed according to the numerical simulation results under different cold shaping methods. Compared with the other
Through gene analysis and basic performance experiment of automobile gear materials, it is very important to master the basic parameters
1. Test purpose Verify the influence of different pre heat treatment methods on the deformation of final carburized helical cylindrical
Figure 1 shows the equivalent stress distribution of spur gear under different cold shaping methods. During full tooth shaping, the
The fatigue damage of automobile gear tooth surface is caused by the repeated action of automobile gear on the tensile
Through the speed field of precision forging of spiral bevel gear, the flow of metal blank in the forming process
As shown in the table, the forging deformation force of open die forging and non flash die forging of spiral
The dual frequency induction quenching process of bevel gear includes electromagnetic induction heating process and quenching cooling process. The temperature
The cutting parameters of gear hob include cutting depth, cutting speed and axial feed. The determination of these parameters should
The automobile gear is in the state of continuous load operation. There are both rolling and sliding between the meshing
Automotive automatic transmission lubricating oil (ATF) not only meets the lubrication of automotive helical gears and bearings, but also undertakes
The best effect of shot peening strengthening treatment of automobile gears is affected by the interaction of different conditions. The
The strength of automobile gear is mainly the bending fatigue strength and tooth surface contact fatigue strength of gear. Figure
Modulus is an important parameter of gear. When selecting automobile gear modulus, factors such as strength, noise, lightweight and processing
In previous studies, the ideal model without error is used in the numerical simulation of cold shaping of spur gear.
(1) Mold and blank materials can be directly selected from the material library of DEFORM software. The mold material is
The mesh generation program of DEFORM-3D can divide the geometry into tetrahedral elements, and its mesh generation methods can be
The forging deformation force P of spiral bevel gear is determined by empirical formula: Where: C – shape complexity coefficient
In order to facilitate calculation, the involute tooth profile of spiral bevel gear is simplified into linear tooth profile according
Sizing belt is one of the key process parameters to ensure the forming of spur gears. Whether the length of
The figure shows the new precision forging die structure of spiral bevel gear. The working part of the die is
By analyzing the forming characteristics of open die forging and the shape of spiral bevel gear forging, the plastic deformation
The figure is the area differential diagram of the large end of the tooth profile of spiral bevel gear. Let
As can be seen from Figure 1, the shape of spiral bevel gear is relatively complex, especially its tooth shape