Prospect of rocker box and multistage gear transmission of shearer cutting part
A series of research work has been carried out on the dynamic modeling analysis and dynamic performance optimization of multi-stage […]
A series of research work has been carried out on the dynamic modeling analysis and dynamic performance optimization of multi-stage […]
① Aiming at the problems of modeling difficulty and low computational efficiency of multi-stage gear system dynamics, an efficient general
With the continuous increase of mining depth, the geological characteristics of high ground stress and strong mining disturbance in deep
As shown in Figure 1, it is the contour map of CHTE under different profile modification parameters of gear pair
The dynamic performance of shearer cutting part is improved from two aspects of rocker box structure optimization and multi-stage gear
It is well known that the optimum amount of tooth direction modification varies with the meshing tooth direction error and
By means of natural vibration analysis and system dynamics simulation, the coupling dynamic characteristics of multi-stage gear transmission and rocker
Adjust the synchronous speed of the motor so that the speed of the motor under rated load can be increased
Adjust the synchronous speed of the motor to 150, 500, 750, 1250, 1470, 1750 and 2000 R / min respectively
The dynamic response characteristics of shearer cutting part under rated working condition are analyzed, and the dynamic deformation and dynamic
Vibration acceleration is the most direct phenomenon caused by the dynamic load of the system. At the same time, the
Shearer cutting part is a rocker gear box. The rocker box is a hollow cantilever structure, the free end of
Fig. 1 (a) and (c) respectively show the dynamic reaction curve of the front and rear bearing 1 of the
Fig. 1 (a) and (c) show the dynamic meshing force curves of the front and rear gear pair 1 of
Dynamic modeling is the basis of gear system dynamics research. From the perspective of gear dynamics, the cutting part of
Dynamic load is the direct cause of vibration and fatigue failure of transmission system. Analyzing the dynamic load of each
Shearer cutting part is a multi-stage gear transmission system supported by rocker box, which has many parts and complex structure.
Involute gear has the characteristic that the center distance changes while the transmission ratio remains unchanged, so the center distance
Based on the multi-body dynamics commercial software ADAMS simulation platform and considering the dynamic characteristics of the rocker box and
Figure 1 shows the comparison of the center motion track of the driving and driven gears of the front and
The research on gear dynamics of shearer cutting part started late at home and abroad, and the main achievements were
When shearer cuts coal, the rocker box will produce complex three-dimensional dynamic deformation under the joint action of internal and
Profile modification is to modify the helical angle or axial profile of the gear according to the predetermined law according
The main research contents are as follows: 1) The natural vibration characteristics of the coupled system are solved and the
Profile modification is to remove trace material from the tooth surface along the direction of tooth height, so as to
Firstly, the natural vibration characteristics of the coupled system are solved. By simplifying the dynamic equation of multi-stage gear transmission
The design of gear system is not limited to the static strength check, but the important content is to consider
Multi stage gear transmission is a system composed of cutting motor, cutting transmission system and cutting roller, which is used
It should be noted that the dynamic substructure method is mainly convenient to establish the coupling dynamic model of the
Mode (including natural frequency and mode) is the inherent property of multi degree of freedom system. It describes the natural
Choy et al established the dynamic model of the transmission system by using the transfer matrix method and the dynamic
With the deepening of research and the improvement of computer performance, the research object of gear system dynamics has experienced
Bearing is a standard part widely used in all kinds of mechanical equipment, and it is the key component to
The cutting motor of shearer is squirrel cage three-phase asynchronous motor. The mechanical characteristics of cutting motor refer to the
As an elastic mechanical system, gear system produces vibration and noise problems under dynamic excitation. The dynamic excitation is the
The drum bears the function of cutting coal. The load on the drum has an important impact on the stress
The cutting part is the core part of the shearer’s function of cutting coal and loading coal. It is mainly
Firstly, the finite element model of rocker box is established in ABAQUS, and its mass matrix and stiffness matrix are
An example is given to show the iterative process of the modification parameters. The tooth profile modification in this study
In this study, symmetrical straight line modification is used in the direction of tooth profile, and the modification curve is
The calculation process of the modification parameter calculation method mainly includes four steps: the first step is to obtain the
System dynamics simulation is to obtain the actual meshing state of each gear pair. The coupling dynamic model of the
In the following three steps, the formula of meshing force of single tooth is derived, which takes into account the
Because reducing the fluctuation of static transmission error is generally accepted as the criterion of tooth profile modification, the key
This part analyzes the influence of rocker box structure optimization on gear meshing state of internal transmission system. Stationary random
Structural optimization is the application of optimization algorithm in mechanical design. According to different optimization variables and levels, it can
Bearing reaction force, meshing load of fixed shaft gear, driving torque of cutting motor and cutting roller load are considered
The motor rotor and the gear shaft 1, the gear shaft 8 and the sun gear of the first stage
When the gear and the shaft are connected by spline, or the analysis object is the gear shaft, it can
Topology optimization is a kind of conceptual design. The optimization results are shown in the figure, which can not be
Three dimensional topological modification is an effective means to improve the transmission quality of gear system, which includes two directions
The ultimate goal of dynamic analysis is to design object products with high dynamic performance. The coupling dynamic model of
The generalized displacements of substructure dynamic equations are numbered in local coordinates, and the generalized displacements of each substructure will
Under the influence of the elastic deformation of the supporting system, the axes of the parallel gears are skewed in
According to the different coordination relationship of the interface of each substructure, the connection types between the corresponding nodes can
The cutting part is divided into rocker box, fixed shaft gear, gear shaft, cutting drum, planetary gear train and cutting
The dynamic modeling method of multi-stage gear system under the condition of large deformation is studied. Taking the cutting part
Dynamic substructure method is an effective method to analyze complex mechanical systems and structural systems. Although some scholars have used