Parametric modeling and dynamic meshing analysis of low speed and heavy load gears
In the dynamic analysis of gear, the modeling process is very important. With the development of science and technology, there […]
In the dynamic analysis of gear, the modeling process is very important. With the development of science and technology, there […]
The research content of gear crack and the research status of gear stress intensity factor at home and abroad are
With the continuous increase of mining depth, the geological characteristics of high ground stress and strong mining disturbance in deep
As shown in Figure 1, it is the contour map of CHTE under different profile modification parameters of gear pair
Under the action of long-term repeated load, gear is easy to produce fatigue microcracks, which leads to the decrease of
In order to solve the problems of dynamic characteristics and crack propagation path of low-speed and heavy-duty gears, the main
The dynamic performance of shearer cutting part is improved from two aspects of rocker box structure optimization and multi-stage gear
It is well known that the optimum amount of tooth direction modification varies with the meshing tooth direction error and
By means of natural vibration analysis and system dynamics simulation, the coupling dynamic characteristics of multi-stage gear transmission and rocker
Adjust the synchronous speed of the motor so that the speed of the motor under rated load can be increased
There are many methods to study the crack propagation of gears. The following summarizes four common methods to simulate the
The crack propagation of gear can be divided into three stages: the first stage, crack initiation stage; The second stage
Adjust the synchronous speed of the motor to 150, 500, 750, 1250, 1470, 1750 and 2000 R / min respectively
The dynamic response characteristics of shearer cutting part under rated working condition are analyzed, and the dynamic deformation and dynamic
Low speed and heavy load gear transmission system is widely used in every lifeline of national economy, such as gantry
Vibration acceleration is the most direct phenomenon caused by the dynamic load of the system. At the same time, the
Shearer cutting part is a rocker gear box. The rocker box is a hollow cantilever structure, the free end of
Fig. 1 (a) and (c) respectively show the dynamic reaction curve of the front and rear bearing 1 of the
In dynamic modeling, the cutting part of shearer is divided into two parts: transmission system and rocker box. The transmission
Fig. 1 (a) and (c) show the dynamic meshing force curves of the front and rear gear pair 1 of
Dynamic modeling is the basis of gear system dynamics research. From the perspective of gear dynamics, the cutting part of
Dynamic load is the direct cause of vibration and fatigue failure of transmission system. Analyzing the dynamic load of each
Shearer cutting part is a multi-stage gear transmission system supported by rocker box, which has many parts and complex structure.
Involute gear has the characteristic that the center distance changes while the transmission ratio remains unchanged, so the center distance
Based on the multi-body dynamics commercial software ADAMS simulation platform and considering the dynamic characteristics of the rocker box and
Figure 1 shows the comparison of the center motion track of the driving and driven gears of the front and
The research on gear dynamics of shearer cutting part started late at home and abroad, and the main achievements were
When shearer cuts coal, the rocker box will produce complex three-dimensional dynamic deformation under the joint action of internal and
Profile modification is to modify the helical angle or axial profile of the gear according to the predetermined law according
The main research contents are as follows: 1) The natural vibration characteristics of the coupled system are solved and the
Profile modification is to remove trace material from the tooth surface along the direction of tooth height, so as to
The bending fatigue test was designed and completed according to GB / T 14230-1993. In the bending fatigue test, according
Firstly, the natural vibration characteristics of the coupled system are solved. By simplifying the dynamic equation of multi-stage gear transmission
The design of gear system is not limited to the static strength check, but the important content is to consider
Multi stage gear transmission is a system composed of cutting motor, cutting transmission system and cutting roller, which is used
It should be noted that the dynamic substructure method is mainly convenient to establish the coupling dynamic model of the
Mode (including natural frequency and mode) is the inherent property of multi degree of freedom system. It describes the natural
Choy et al established the dynamic model of the transmission system by using the transfer matrix method and the dynamic
With the deepening of research and the improvement of computer performance, the research object of gear system dynamics has experienced
Bearing is a standard part widely used in all kinds of mechanical equipment, and it is the key component to
There are some problems in gear meshing excitation modeling ① The time-varying meshing stiffness and static transmission error are scalars
The cutting motor of shearer is squirrel cage three-phase asynchronous motor. The mechanical characteristics of cutting motor refer to the
As an elastic mechanical system, gear system produces vibration and noise problems under dynamic excitation. The dynamic excitation is the
The drum bears the function of cutting coal. The load on the drum has an important impact on the stress
Gear system is the most widely used transmission system in all kinds of mechanical equipment. Its mechanical behavior and working
Gear shaft is a solid or hollow cylindrical member with variable cross-section, and its finite element model can be established
Shi uses the software perdynamic (PD), which is used to analyze the crack propagation in the fracture of engineering materials.
The cutting part is the core part of the shearer’s function of cutting coal and loading coal. It is mainly
According to Newton’s second law, the dynamic equation of the system is established as follows Where I (I = R,
Huang believes that the dispersion of fatigue crack growth behavior should be accurately characterized in the structural integrity assessment based
Coal is China’s basic energy and important chemical raw materials. Coal industry is an important basic industry related to national
The internal excitation of planetary gear train is complex, and the power transmission path changes with the turnover of planetary
Heavy duty gear is the core component of large equipment transmission, which is widely used in many industries such as
Firstly, the finite element model of rocker box is established in ABAQUS, and its mass matrix and stiffness matrix are
The function of bevel gear is to transmit the motion and power between two intersecting axes. Similar to cylindrical gears,
By using the lumped parameter method, a 12 degree of freedom dynamic model of a pair of fixed axis gears
From the point of view of the purpose of designing super large modified gear (medium hard tooth surface and medium
Taking any slice gear pair in Fig. 1 as an example, the calculation method of micro element meshing force FIJ
According to the characteristics and cutting pattern of hobbing super large modified gear, the maximum wear of hob occurs at
As shown in the figure is the schematic diagram of the large deformation gear model. In this model, the main