Hobbing principle of helical gear
Gear hobbing belongs to the generating method, and its principle is equivalent to the meshing transmission of a pair of […]
Gear hobbing belongs to the generating method, and its principle is equivalent to the meshing transmission of a pair of […]
1. Effect of torque on coincidence degree Calculate the large wheel torque as 1000 n respectively · m、2 000 N
Before deriving the equation of helical gear, the meshing equation is obtained first. The process of machining helical gear is
When the generating method is used to process helical gear, the main parameters are determined first: the rotation direction of
The meshing position, meshing force, action direction and meshing stiffness of hypoid gear all change with time period. In the
Due to the limitation of manufacturing difficulty and production cost, it is difficult to improve the transmission stability by improving
Relevant parameters of hypoid gear. It is defined that the axis of the small wheel is parallel to the x-axis
With the development of bevel gear processing and detection technology, bevel gear tooth surface detection and error compensation feedback technology
In the dynamic modeling and analysis of hypoid gear system, the meshing relationship of hypoid gear is treated as spring
1. Cutter compensation heat treatment distortion The tooth profile of hypoid gear is complex, which has the problems of difficult
1. Test purpose In order to more clearly understand the influence of the relative helix angle error of the driving
The tooth surface error caused by gear heat treatment distortion is the main reason for the offset of gear contact
In the process of heat treatment, heating and cooling of hypoid gear, due to the uneven thermal stress and tissue
1. Defect content The automobile rear axle gear is a hyperbolic bevel gear with complex shape. The deformation is inevitable
The hypoid gear transmission studied consists of a small hypoid gear and a large hypoid gear. Due to the complex
1. Defect content Including unreasonable distribution of hardened layer, heat treatment defects, surface hardness too high or too low heat
Grinding parameter optimization According to the grinding characteristics of grinding wheel, reasonably improve the grinding parameters. Comparison of grinding efficiency
Taking MATLAB as a tool, the three-dimensional virtual gear hobbing of high-order elliptical spur gear and helical gear is carried
The heavy-duty gearbox gear bears a great load, which requires the characteristics of stable transmission, low noise and long service
The shape of tool edge is also an important factor affecting the tooth surface roughness in gear hobbing. Two hole
During gear hobbing, the surface quality at the gear root is determined by the fillet radius and rake angle of
Y3150 gear hobbing machine is selected as the experimental equipment, 6542 tungsten molybdenum high-speed steel, class a gear hob with
Because the gear tooth surface roughness is affected by many factors, the results obtained from different tooth surface measurement directions
In order to verify the accuracy and rapidity of the method in this paper, the same gear parameters are used
Based on the parameters of a shearer and combined with the actual operation, the simulation experiment is carried out by
The transmission system of shearer cutting part is mainly composed of cutting motor, cutting drum, fixed shaft gear, gear shaft
When the helical gear is an ideal tooth profile, assuming that there is no backlash between the gear pairs and
In order to realize the new gear cutting method on the general milling machine, a device which can make the
The proposed gear cutting method can be directly realized by using a 5-axis machining center. When the vertical machining center
In the case of machining helical gears, the tool moves along the rotation axis of the gear blank, which is
The helical gear can be regarded as a sheet helical gear. The helical gear is divided into m sheet helical
In this method, the gear parameters, i.e. modulus m, number of teeth Z and pressure angle α , It can
The proposed method uses a conical end mill as a tool, moves back and forth in the tooth width direction,
Forging process flow of two shaft gear forgings: blanking with band saw( φ 85mm round steel) → heating in medium
The modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La =
1.Microstructure and performance requirements of forged gear blank 20CrMnTi is selected as the material of automobile gearbox gear. The technical
Folding is a common defect in gear forging production, which is formed by the local convergence of oxidized metal surfaces
The optimization problem in forging process includes two aspects: first, analyze the optimization design problem and establish the corresponding mathematical
The large gear of converter secondary reducer is the tilting of converter and the main bearing component in the process
In the original process, the forged gear blank is directly air cooled to room temperature after forging, and then rough
Programmed and calculated under Matlab, when the number of coordinate points of involute working tooth profile of reference tooth is
The schematic diagram of the eccentric gear non-circular gear planetary system transplanting mechanism is shown in Figure 1. The relative
In the process of gear blank forging, due to the cylindrical upsetting effect of the blank, the contact area between
Taking the forging of a large gear blank as an example, the forging drawing is shown in Figure 1, with
According to the comparative analysis of the four schemes in Figure 1, Φ 100mm bar has the best forming effect
The main reference standards for evaluating the final forming quality of gear blanks are as follows: (1) The hub part
The setting of finite element preprocessing is very important, which not only determines whether the spiral bevel gear can converge
A gear blank requiring precision forging is studied. The number of teeth of the gear is 29 and the diameter
In the traditional forging production, the material is fed manually and positioned by relying on the positioning block with simple
In order to improve the machinability of gears for transmission and stabilize the final heat treatment deformation, a company purchased
According to the above inspection results, the cracking of steel gear tooth surface is caused by contact fatigue caused by
The gear material of the failed rolling mill is 17CrNiMo6 steel, the modulus Mn is 9mm, the carburizing and quenching
Produced by a company φ 2100mm large forged gear blank with a weight of 6000kg was found to be cracked
Velocity field is a vector to measure the flow of material in the process of plastic deformation. Through the observation
The rolling mill gear shaft with grinding cracks is made of 17CrNiMo6 steel, the modulus Mn is 18mm, the carburizing
Figure 1 shows the driven bevel gear of rear axle in 46910 / 37 commercial vehicle. It can be seen
The precision forging process of spiral bevel gear generally has some problems, such as difficult forming, difficult cavity filling, low
In the process of EDM, the electrode will have a certain amount of burning loss, which will change the electrode
When rolling the thick cylinder of the pier, the relationship between the feed rate s per revolution and the average
The feed rate per revolution of the cone die is the reduction amount per revolution, which is the reduction amount