Machining of Line Contact Curve Cylindrical Gear
Curved cylindrical gear is a new type of parallel shaft transmission gear, whose teeth are circular arc. In the course […]
Curved cylindrical gear is a new type of parallel shaft transmission gear, whose teeth are circular arc. In the course […]
Reducer is an independent component composed of gear transmission, worm transmission and gear worm transmission enclosed in a rigid housing.
1. Data preprocessing Because the point cloud data of the involute cylindrical spur gear measured by the three coordinate machine
The cylindrical gear of reducer bears the random load of road surface and the load of driving motor at the
The primary link of physical reverse engineering is reverse engineering point cloud data acquisition, also known as the digitization of
1. Establish the precise modification model of cylindrical gear Among the components of electric vehicles, cylindrical gear is the most
Generally, during the operation of the automotive electronic control system, the ECU will calculate and judge the physical parameters and
Cylindrical gears have the advantages of strong bearing capacity, stable meshing, convenient processing and adjustment, and are widely used in
Select a single pair of teeth for tooth surface contact stress analysis, import the three-dimensional solid models of double circular
The single side tooth surface of circular arc tooth profile cylindrical gear is composed of multiple curved surfaces. The establishment
1.Calculation of contact stress of cylindrical gear The transmission gear is a cylindrical gear. During the meshing process of the
Theoretical circular arc tooth profile circular arc tooth line gear tooth surface can be generated by the circular arc tooth
Energy and environmental problems are becoming increasingly serious, and new energy vehicles have attracted much attention. Electric vehicles have become
Single circular arc tooth profile arc tooth profile a single tooth is shown in Figure a. its tooth profile curve
Circular arc tooth profile gear is widely used because of its unique multi-point meshing transmission and convex concave tooth surface
The new digital simulation method of cylindrical gear hobbing process is proposed, which provides a new way for cylindrical gear
The new digital simulation method of cylindrical gear hobbing process is proposed. By analyzing the position relationship between the hob
Nominal torque T1: calculate the contact strength of cylindrical gear transmission. Generally, the power P (k, w) transmitted by driving
Using five basic equations and MATLAB software for numerical calculation, select six contact points in the direction of gear tooth
Using five basic equations and MATLAB software for numerical calculation, select six contact points in the direction of gear tooth
1. Equivalent stress analysis of three-dimensional contact of concave cylindrical gear After the calculation, the equivalent stress of the contact
Keep the contact boundary condition with smooth gear consistent with the loading setting treatment method, restrict the degrees of freedom
The three-dimensional solid model of the gear is established by CATIA. After being imported into ANSYS, a series of spherical
In order to study the influence of different modification coefficients on the strength of cylindrical gears, a group of cylindrical
The distribution of metal streamline in each step of the blank making process of cylindrical gear ring is shown in
1. Import model Through the method discussed above, we can establish the three-dimensional model of the modified cylindrical gear in
The research on Isothermal Elastohydrodynamic Lubrication of cylindrical gears does not consider the influence of time and temperature changes on
1. Equivalent stress analysis of three-dimensional contact of smooth cylindrical gear The results of three-dimensional contact equivalent stress of cylindrical
According to the static contact analysis principle of cylindrical gear, the passive cylindrical gear needs to be completely fixed, and
Figure 1 shows the three-dimensional contact solid model of cylindrical gear after importing ANSYS. The general preprocessor in ANSYS is
In order to verify the fatigue pitting corrosion model of cylindrical gear, the FZG cylindrical gear wear tester in the
Automobile cylindrical gear is the main component to transmit driving power. Its wear resistance directly affects the service life of
Because the process of establishing involute cylindrical gear in ANSYS is complex, CATIA, a 3D drawing software with powerful surface
Based on the pressure and shear stress at the meshing interface of cylindrical gear obtained from the above analysis, the
The chamfering of tooth profile is different from the machining of tooth surface. In order to avoid scratching the tooth
In order to further verify the correctness and effectiveness of the profile design method of the rake face of the
In the process of continuous tooth profile chamfering, the cylindrical gear rotates around the c-axis, the tool rolls with the
In order to ensure the accuracy of contact analysis, the influence law of micro morphology of tooth surface should be
The contact deformation in the meshing process of cylindrical gears affects the lubrication behavior of cylindrical gears, which is a
Different from the traditional chamfering method of tooth profile, the new method of continuous cutting chamfering with cutting tools is
The cylindrical helical gear (parameters are shown in Table 1) and hobbing chamfering tool (parameters are shown in Table 2)
According to the tool installation pose coordinate system, the spatial hobbing motion coordinate system of tool and cylindrical gear is
The contact characteristics of the cylindrical gear at each meshing time are equivalent to the cylindrical contact with corresponding curvature.
The profile of hobbing chamfering tool and the profile of the end face of the processed cylindrical gear are no
Cylindrical gear is widely used in high-speed and heavy-duty occasions because of its compact structure, strong bearing capacity and stable
In order to verify the machining accuracy of the studied process, taking the machining of large module cylindrical gear as
The structure of the gear turning cutter is similar to that of the helical cylindrical gear. The three-dimensional shape of
Because there are many and complex influencing factors in the milling process, there is no theoretical formula to directly calculate
The gear processing indexing mechanism device is designed on the special machine tool for variable hyperbolic arc tooth line cylindrical
In the finite element analysis of the whole machine, the contact between parts has a great impact on the analysis
In finite element analysis, the solution efficiency is low and the time cost is greatly increased because the machine tool
The special machine tool for variable hyperbolic arc tooth line cylindrical gear is designed based on the principle of spatial
With the rapid development of modern industry, new requirements are put forward for mechanical transmission devices in the manufacturing field.
The blank with lower boss needs to be obtained by large bar cutting, which not only wastes man hours, but
The blank material is DEFORM-3D material library AISI-4120, the temperature is 850 ℃, the temperature effect in heat conduction and
Figure 1 shows the helical cylindrical gear in the automobile gearbox. The normal surface modulus M = 2.5mm, the number
All teeth on helical cylindrical gears are the same and have unified characteristics. The normal tooth profile will be generated
The precision forming technology of cylindrical gear comes from Germany. As early as the 1950s, due to the lack of
In the cylindrical gear transmission system of hybrid electric vehicle, due to the need of lubrication and the manufacturing accuracy
Fixed grinding speed vs = 20.3 M / s and cylindrical gear steel speed VW = 1200 m / min.