Failure analysis of grinding crack of shearer gear
1. Material composition inspection The gear of shearer needs surface carburization and quenching. The material is 25CrMo steel specified in […]
1. Material composition inspection The gear of shearer needs surface carburization and quenching. The material is 25CrMo steel specified in […]
Gear hob is the most widely used high-efficiency tool. Gears with any number of teeth with the same modulus can
The microstructure before carburizing and quenching is ferrite + pearlite. Pearlite is distributed on the ferrite matrix in lamellar form.
1. Chemical composition analysis Firstly, the chemical composition of the original forging is analyzed, and it is found that the
(1) Undercutting theory of helical gears When the face gear engages with the tool, the speed of the former at
1. Chemical composition analysis The chemical composition analysis results of steel gears are shown in Table 1, which meet the
With the advent of China’s high-speed, heavy load, alpine and other models, especially the successful launch of China’s standard EMU,
In the general NC grinding process, when the grinding wheel bears different loads, the cutting force changes accordingly. The change
There is a heat treatment tooth surface hardening process before grinding the hardened cylindrical gear, which will inevitably lead to
The dynamic transmission error of spiral bevel gear system is related not only to the mechanical and geometric properties of
Taking a hypoid gear as an example, the geometric parameters of the hypoid gear and the setting parameters of the
The real tooth surface of large and small wheels is obtained by scanning measurement of spiral bevel gear tooth surface
The design of side gear and quasi double-sided curved surface gear is the same as that of arc gear and
The pre-processing of spiral bevel gear finite element analysis includes element selection, application of load boundary conditions and setting of
The traditional discrete data fairing algorithm is based on the curvature calculation of interpolation curve, and the “noise points” are
Processing principle of spiral bevel gear: the Simulation wheel is a processed spiral bevel gear, and the unified chuck is
Three finite element models of gear pairs are established on ABAQUS platform: theoretical tooth surface, only large wheel meshing surface
The traditional NURBS surface interpolation algorithm interpolates the curve first and then fairs the curve. The defect of this method
1. Mathematical model of transmission error Figure 1 shows the dynamic model of spiral bevel gear transmission system under elastic
Spiral bevel gear is a key part in the field of mechanical transmission, which transmits motion or power between intersecting
In the process of constructing the real tooth surface of digital hypoid gear, in order to quickly and accurately describe
According to Newton’s second law of motion and D’Alembert’s principle, an 8-DOF torsional vibration and translational vibration coupling dynamic model
Equal height spiral bevel gear is widely used in automobile, aviation, aerospace and other fields because of its high transmission
In the actual use of hypoid gears, the wear phenomenon can be regarded as tooth profile error. In order to
1.Hardware structure of gear cutting system Hardware structure of gear cutting system: main control computer and main control system are
In order to facilitate the establishment of the real tooth surface model, the theoretical tooth surface model is established first.
NC machining of gears is an effective way to improve gear accuracy and machining efficiency. It is one of the
The above single pair of tooth stiffness algorithm is used to calculate the comprehensive meshing stiffness of helical gears with
For helical gear system, generally, the total coincidence degree is greater than 2, that is, at least two tooth pairs
The method of electric arc furnace primary smelting + LF refining is adopted for liquid steel smelting. In order to
According to the cutting parameters of equal height spiral bevel gear determined by simulation and the inclined angle of cutter
The noise generated by structural vibration is an important noise source in helical gear system. In the design stage of
① Import the cutter bar and gear blank models established in UG into advancededge software according to the actual machining
Large gear is the core transmission part of mining mill, and its reliability is related to the safety and stability
Gear transmission is the most important and widely used mechanical transmission device, which is widely used in machinery, transportation, chemical
The cutting path of contour spiral bevel gear with extended epicycloid cannot be fully simulated in advantageedge software. The actual
The module of large spur gear is 40, the number of teeth is 35, the tooth width is 80mm, and
Gear is one of the most widely used parts in mechanical transmission. Its quality and service life directly affect the
The compound forming process of continuous “cold extrusion + cold shaping” of spur gear is studied, mainly for the purpose
The process experiment mold design refers to the mold structure of the finite element model and the main size parameters
The cutting process of equal height spiral bevel gear with different cutting parameters is simulated, then the cutting force and
The tooth milling of cycloid hypoid gear is designed according to the principle of “imaginary plane gear” (crown wheel, also
The sizing belt of shaping die is one of the important process parameters affecting the forming accuracy of spur gear.
1. Analysis of cold shaping process scheme The cold extrusion die after multi-objective optimization is used for production, and the
In order to study the influence law of tooth top fillet r on the forming of spur cylindrical gear, the
The tooth surface hobbing method is adopted for the processing of equal height spiral bevel gear, that is, while the
The die angle is one of the important process parameters in the design of tooth concave die. It is not
The correctness of the finite element model needs to be compared with the actual situation. If the simulation results are
Hypoid gear is more and more used in the rear axle of automobile because of its high bearing capacity, stable
1.Synchronous phase locking Synchronous phase locking is a method of frequency capture in the field of communication, in order to
In engineering application, due to machining error, installation error and support deformation, the meshing position of hypoid gear pair can
Cold extrusion process is a complex elastic-plastic deformation process with many influencing factors. Die shape, material properties, lubricant selection and
In the current automotive hypoid gear processing methods, generally, when the large wheel cone angle is large, the forming method
Large module gear in power transmission of heavy industry (m ≥ 3) is essential. With the rapid development of heavy
From the multi-objective optimization of cold extrusion process parameters of spur gear, the influence of shaping quantity on the accuracy
The mathematical model of hypoid gear with split cutter face rolling cutting method is established. The three-dimensional model of small
The motion transmission error of hypoid gear is the main excitation of gear vibration energy. In most hypoid gear equipment,
Figure 1 shows the gear pair meshing coordinate system, S1 and S2 are the dynamic coordinate system of small wheel
In recent years, China’s automobile industry has developed rapidly. NVH (vibration and noise) performance has attracted extensive attention of automobile
The pre-processing of spiral bevel gear finite element analysis includes the selection of elements, the setting of analysis types, the