Establishment of finite element model of spiral bevel gear
Referring to the tooth size of cold precision forging preform, the closed hot die forging die chamber is designed and […]
Referring to the tooth size of cold precision forging preform, the closed hot die forging die chamber is designed and […]
Fully referring to the idea of shunting method, it is decided to adopt the approximate trapezoidal tooth profile scheme with
The traditional tooth surface contact mainly includes transmission error and tooth surface contact area. At present, a new analysis method,
CATIA software is used to complete the three-dimensional modeling of upper die, lower die and cold precision forging preforms with
The forming quality of forgings directly determines the quality and service life of products. The surface finish of the straight
The figure shows the equivalent stress distribution diagram of spiral bevel gear at different strokes in the cold finishing process,
1. Part drawing analysis Figure 1 is the part drawing of the driven spiral bevel gear of the rear axle
Using traditional manufacturing technology to produce high-performance complex parts has become the bottleneck restricting the improvement of product quality and
The data obtained from the on-site measurement of the profile error of spiral bevel gear teeth are the readings XRK
The figure shows the stroke load curve of the helical gear cold finishing process. It can be seen from the
Physical simulation is a method based on similarity theory and combined with experiment to study the essence and law of
Use CATIA three-dimensional mathematical modeling software to establish the three-dimensional mathematical models of the upper die and lower die in
In the process of metal plastic forming, most of the deformation work of metal plastic deformation will be transformed into
The analysis of metal flow law can make us more clearly understand the flow law of metal in the forming
Based on the generating principle, the profile error of gear teeth is measured on the machine, and the workpiece needs
Equivalent strain refers to the strain equivalent to unidirectional strain formed by the appropriate combination of various strain components in
The equivalent stress distribution diagram can clearly show the equivalent stress distribution in the bevel gear blank, so that the
During the precision forging process of the driven spiral bevel gear of the automobile rear axle, the load will change
By analyzing the equivalent stress distribution obtained from each group of simulation experiments, it is found that the equivalent stress
Stress is the internal force per unit area, which reflects the stress of spiral bevel gear blank. Figures (a), (b),
It can be seen from the research that the change of finishing forming force is not only affected by the
Using CATIA V5R21 three-dimensional mathematical modeling software, the three-dimensional mathematical models of upper and lower dies and blanks in the
The role of bevel gear die in the process of metal plastic forming is huge. In the process of metal
After the assembly of hob and helical gear, the following settings must be completed before the hobbing motion simulation of
Different bevel gear die structures will directly affect the metal flow, thus affecting the load required in the forming process.
In the process of forming helical gear by precision forging, friction will inevitably occur between the blank and the die
The node velocity reflects the speed of metal flow at the node at a certain movement time. Figures (a), (b),
Strain is a physical quantity indicating the size of deformation, the accumulation process of plastic deformation and the development process
At different forming speeds, the distribution law of equivalent stress in the forming process of each simulation experiment is basically
The unreasonable selection of the finishing quantity will directly affect the filling condition of the tooth profile and the roughness
The speed of forming speed has a very important impact on the processing efficiency and quality of forgings. With the
For the process of precision forging the driven spiral bevel gear of automobile rear axle at different temperatures, the distribution
Analyze the stroke load curve of the forming process of the driven spiral bevel gear of the automobile rear axle
On ABAQUS software, the meshing process of spiral bevel gear is divided into 200 incremental steps. In the dynamic analysis,
The plasticity of metal is related to temperature. The higher the temperature, the better the plasticity of metal. For forging,
As shown in the figure, the equivariant distribution diagram of five spiral bevel gear blank size schemes is shown, in
As shown in the figure, the equivalent stress distribution diagram of five spiral bevel gear blank size schemes is shown,
Die forging refers to the process that the helical gear blank is formed in the die bore under the action
The vibration noise of helical gear system with modified friction coefficient of 0.1 is calculated. In order to study the
The three-dimensional mathematical model of the driven spiral bevel gear of the automobile rear axle is established by CATIA V5R21.
(1) Forging material The forming metal material selected for the driven spiral bevel gear of automobile rear axle is a
The actual production verification of precision forging of driven spiral bevel gear is carried out in Luoyang Guanhua Precision Forging
The precision forging process adopted is open die forging, as shown in the figure is the schematic diagram of open
As shown in figure (a) and (b), the flow direction and size distribution of metal in X and Y directions
As shown in the figure, the flow direction diagram of metal materials in different stages of bevel gear tooth profile
1. Establishment of finite element model According to the structural diagram of closed cold finishing and open cold finishing, the
① Simulation results of vibration and noise of helical gear system before modification The sound pressure nephogram of helical gear
The figure shows the universal material testing machine selected for experimental research. The maximum test load of the helical gear
By changing the die structure and the cone angle of lead billet, the test is carried out on the universal
The three-dimensional geometric modeling of the punch and die is completed by ug-3 software, as shown in the three-dimensional geometric
According to the characteristics of cold and closed bevel gear finishing, two schemes of cold and closed bevel gear finishing
The influence of the bearing stiffness of the central component of the system on the dynamic characteristics of planetary gears
As shown in the figure, the equivalent stress distribution diagram corresponding to different finishing quantities at the end of cold
The reason why lead is selected as the blank of spiral bevel gear is that the recrystallization temperature of lead
When forming parts under cold extrusion, the selection of die materials for precision forming of spiral bevel gear should have
To calculate the vibration noise of the acoustic boundary element model of helical gear system, it is necessary to obtain
Among the designed parts, the tooth shape concave die of spiral bevel gear is the most critical part. Because the
Bevel angle of preform of spiral bevel gear α It has a great influence on the filling fullness of tooth
In order to facilitate the analysis, a quarter of the spiral bevel gear is selected as the research object. As
The position of the inner shunting surface is determined by the relative height of the punch and the die core,