Analysis on the influence of distortion of hypoid gear cutting compensation heat treatment
1. Cutter compensation heat treatment distortion The tooth profile of hypoid gear is complex, which has the problems of difficult […]
1. Cutter compensation heat treatment distortion The tooth profile of hypoid gear is complex, which has the problems of difficult […]
China’s specialized production and new product K development of vehicle gears, represented by automobile gears, began with introduction and digestion.
1) The initial forging temperature is high, the holding time is long, the gear grain is coarse and overheated; If
Due to the differences in stress conditions and working environment, the materials and heat treatment processes of gears used in
As we all know, gear is an important part of mechanical equipment. In the process of transmitting force and changing
1. Test purpose In order to more clearly understand the influence of the relative helix angle error of the driving
In recent years, the electric vehicle and robot market has shown a rapid development trend. Gear is an important mechanical
The tooth surface error caused by gear heat treatment distortion is the main reason for the offset of gear contact
As we all know, gear is an important part of mechanical equipment. In the process of transmitting force and changing
As human history enters the 21st century, it has become a consensus to build a digital earth. Manufacturing informatization has
In the process of heat treatment, heating and cooling of hypoid gear, due to the uneven thermal stress and tissue
After the founding of new China, especially since the reform and opening up, gear transmission technology has developed greatly. The
1. Defect content The automobile rear axle gear is a hyperbolic bevel gear with complex shape. The deformation is inevitable
The hypoid gear transmission studied consists of a small hypoid gear and a large hypoid gear. Due to the complex
1. Research and develop new steel materials for gears, such as 20CrNi2Mo steel, 17CrNiMo6 steel, etc. 2. Development of new
As we all know, China is an ancient country with a civilization history of thousands of years. Gear transmission technology
1. Defect content Including unreasonable distribution of hardened layer, heat treatment defects, surface hardness too high or too low heat
Automobile gears are usually made by alloy carburizing. The gear blank generally needs to go through multiple cold and hot
Grinding parameter optimization According to the grinding characteristics of grinding wheel, reasonably improve the grinding parameters. Comparison of grinding efficiency
Taking MATLAB as a tool, the three-dimensional virtual gear hobbing of high-order elliptical spur gear and helical gear is carried
In forging industry, in order to improve design efficiency, reduce manufacturing cost and improve product quality, it is necessary to
The selection of grinding wheel mainly considers abrasive, particle size, hardness, binder, etc. Abrasive The selection of grinding wheel abrasive
As one of the most basic transmission parts in the mechanical industry, gear is used to adjust the speed and
The heavy-duty gearbox gear bears a great load, which requires the characteristics of stable transmission, low noise and long service
The shape of tool edge is also an important factor affecting the tooth surface roughness in gear hobbing. Two hole
Large gear is an important mechanical transmission part in mining machinery, steam turbine, generator and other large equipment. Its quality
During gear hobbing, the surface quality at the gear root is determined by the fillet radius and rake angle of
Some situations and solutions encountered in the forged gear blank production line are described below. (1) During parting, the forged
Y3150 gear hobbing machine is selected as the experimental equipment, 6542 tungsten molybdenum high-speed steel, class a gear hob with
Straight bevel bevel gear is a component of automobile differential, which is made of low-carbon alloy steel. Its normal warm
Because the gear tooth surface roughness is affected by many factors, the results obtained from different tooth surface measurement directions
The spiral bevel gear formed by precision forging has the advantages of reasonable streamline distribution, less material waste and high
In order to verify the accuracy and rapidity of the method in this paper, the same gear parameters are used
The precision forging process of spiral bevel gear has high requirements for pre forming and forging process parameter design. Reasonable
Based on the parameters of a shearer and combined with the actual operation, the simulation experiment is carried out by
The material deformation, physical field distribution and die elastic deformation of final forging process are analyzed. The shape and size
The transmission system of shearer cutting part is mainly composed of cutting motor, cutting drum, fixed shaft gear, gear shaft
When the helical gear is an ideal tooth profile, assuming that there is no backlash between the gear pairs and
In order to realize the new gear cutting method on the general milling machine, a device which can make the
According to the process scheme of “blanking upsetting punching compound rolling preform final forging”, the rings rolled to the required
The proposed gear cutting method can be directly realized by using a 5-axis machining center. When the vertical machining center
The final forging process ultimately determines the quality of forgings, so it is very important to optimize the final forging
In the case of machining helical gears, the tool moves along the rotation axis of the gear blank, which is
As the project requires to find a practical production way suitable for the factory, a high-speed, single action and single
In order to study the preform process in the forging process of spiral bevel gear, the thermal mechanical coupling finite
The defects in the forging process of helical gear are shown in the figure. In the process of helical gear
For the research of traditional helical gear forging process, scholars and researchers at home and abroad mainly focus on the
The helical gear can be regarded as a sheet helical gear. The helical gear is divided into m sheet helical
In this method, the gear parameters, i.e. modulus m, number of teeth Z and pressure angle α , It can
Taking the precision forging process of automobile driven spiral bevel gear as the research object, the metal dynamic law and
Gear precision forging has developed greatly in recent decades. More and more manufacturers and users pay attention to manufacturing gears
The driven spiral bevel gear mechanical transmission system plays the role of adjusting speed and transmitting power. It has the
The proposed method uses a conical end mill as a tool, moves back and forth in the tooth width direction,
Forging process flow of two shaft gear forgings: blanking with band saw( φ 85mm round steel) → heating in medium
The modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La =
Because the load of gear transmission system fluctuates greatly in the alternating area of tooth number, it will cause vibration
Generally speaking, the precision forging technology of spiral bevel gear has been greatly developed in theoretical research, process test, engineering
1.Microstructure and performance requirements of forged gear blank 20CrMnTi is selected as the material of automobile gearbox gear. The technical
Folding is a common defect in gear forging production, which is formed by the local convergence of oxidized metal surfaces
As a transmission part, gear has very strict requirements for dimensional accuracy. However, under the forming condition, the die will