Three dimensional simulation test of hypoid gear with small number of teeth and large reduction ratio
Compared with other hypoid gears with small number of teeth and large reduction ratio, hypoid gears not only have many […]
Compared with other hypoid gears with small number of teeth and large reduction ratio, hypoid gears not only have many […]
Gear as the core mechanical foundation. Despite the high requirements for the manufacturing and installation accuracy of gears, with the
Digital simulation technology is a comprehensive technology based on a variety of disciplines and theories, using computer and its corresponding
Although a lot of research has been done on precision forging of spiral bevel gears at home and abroad, there
The fit between hob spindle and gear hob inner hole should be accurate and firm, which is necessary to improve
Since the 1990s, with the development of computer software and hardware, numerical simulation methods have made great progress. There are
With the improvement of gear hobbing technology, gear hobs are gradually developing towards integration, small diameter and multi head. The
Before the 1990s, the research and production of gear forging were mainly based on physical simulation. That is because the
Super large straight bevel gear is a key component in China’s large-scale equipment. Due to the limitation of transportation and
Gear hobbing processing principle, as shown in the figure. There are many processing methods for cylindrical gears. According to the
The actual forging of spiral bevel gear (without punching and trimming) is shown in the figure. Comparing the numerical simulation
In view of the problems of large material waste and high cost caused by the traditional die design and process
China’s gear manufacturing industry started late. It began to produce gears in the 1950s and formed its own gear manufacturing
With the progress of science and technology, the introduction of technology and the deepening of technological transformation, the processing technology
The purpose of this paper is to simulate the forging process of the blank of the driven spiral bevel gear
In order to improve the comprehensive transmission performance of automobile drive axle, the ease off modification hypoid gear tooth surface
Hypoid gear is widely used in vehicle main reducer. With the development of spiral bevel gear towards high speed and
The research on spur gear forging at home and abroad mainly focuses on the precision forging of spur gears. The
Transmission error is an important excitation that causes the vibration and noise of helical gears. It is a parameter that
The basic research idea is: carry out digital simulation on the gear hobbing process of cylindrical gear, analyze the position
(1) This paper breaks through the condition limitation of calculating the time-varying contact line length of helical gear multi tooth
Forging is a plastic forming processing method, which uses various pressure machines to exert pressure on the metal blank under
Many scholars at home and abroad have put forward a variety of theories and methods for helical gear modification. At
According to the research results, the existing problem is to simplify the gear hobbing process in three-dimensional space to two-dimensional
There are many methods to modify the helical gear drum shape. At present, there are mainly the following two methods;
The impact and vibration of helical gear will inevitably occur in the process of transmission meshing, which will increase the
Gear hobbing machine is widely used in automobile, machine tool, engineering machinery and other machinery manufacturing industries. In gear hobbing,
The dynamic characteristics of helical gear transmission considering tooth surface friction are studied and further studied and discussed: (1) Due
In view of the above problems existing in the current spiral bevel gear machining and manufacturing, a new theory and
Local stress concentration is very easy to damage the normal operation of helical gear. Adopting the method of helical gear
In the early 1950s, China’s gear machine tool manufacturing industry began to develop through the full introduction of the technology
The mapping law between machining system error, gear hobbing principle error, tool error, machine tool vibration and gear machining accuracy
Figure 1 shows the meshing diagram of spur gear. Single tooth and double tooth meshing are carried out alternately. The
Helical gear error and time-varying meshing stiffness and other parameter excitation have been considered as the main sources of helical
Gear error is another important excitation source of gear vibration and noise. The error is the difference between the actual
At present, foreign researchers gradually realize that the influence of gear friction on the dynamic characteristics of transmission can not
Gear hobbing accounts for more than 90% of the gear forming process. In the cutting process of gear hobbing machine
High power gear transmission mainly adopts wide helical gear transmission, which has complex form and structure, large load and high
The research content provides a reference for improving the cutting efficiency of spiral bevel gear milling machine, reasonably selecting the
The causes of spur gear vibration and noise are complex, and there are many sources. It has always been a
As shown in the figure, spiral bevel gear milling machines mostly use disk milling cutters, and multiple groups of blades
The time variation of contact wire is one of the important characteristics of helical gear transmission. The change of the
The contact process of helical gear in the movement process is a highly nonlinear problem, and its contact strength is
Through the general post processor, we can view and analyze the solution results, observe various displacement, stress and other cloud
In the early research, because the dynamic impact theoretical analysis and experimental analysis of tooth friction are also limited, the
Scholars at home and abroad have also done a lot of research and Analysis on the meshing impact of gear
When the gear hobbing machine processes the gear, the accuracy of the cutter has a great influence on the gear
There are many methods about helical gear modification. Only the transient dynamic contact and tooth direction modification of helical gear
In the past 30 years, a large number of scholars have used finite element, experimental analysis and theoretical calculation to
Before the finite element analysis, first save the three-dimensional model file of spur bevel gear split blank created in UG
The parametric modeling of helical gear and the dynamic contact analysis of helical gear with ANSYS software are studied. The
The development and application of modern numerical control technology provides a foundation for the development of spiral bevel gear machining
Spur gear transmission is widely used in the fields of machinery, electronics, textile, metallurgy, mining, automobile, aviation, aerospace and shipbuilding.
The tooth direction modification of helical gear mainly refers to three elements: the direction of modification is the tooth direction,
The principle of gear hobbing process is to mesh the gear workpiece with the hob. The gear hobbing hob is
The research on the gear failure of involute helical gear is carried out, focusing on the engineering problems of uneven
The three-dimensional modeling of involute helical gear is carried out by UG software. Due to the structural characteristics of helical
It mainly completes the three-dimensional structure design of the helical gear model. First, the modal analysis of the helical gear
The basic theory of drum trimming is that when the inclination angle of the helical gear is the maximum, the
Hypoid gear pair is a special bevel gear pair used to transfer staggered axis motion and load. It has the