Die forging process of driven spiral bevel gear blank of automobile rear axle
Die forging refers to the method of using die processing to make the blank finally form the forging. This forging […]
Die forging refers to the method of using die processing to make the blank finally form the forging. This forging […]
Ring rolling process essentially belongs to plastic forming process. Through local deformation of spiral bevel gear blank, the overall forming
By analyzing the stress distribution in the forming process of spiral bevel gear forgings, we can fully understand the stress
As a transmission part, spiral bevel gear is widely used in automobile, machine tool, ship, aircraft and other related fields.
Strain is a physical quantity used to express the deformation size of the deformed body. Through the analysis of the
In 1674, Danish astronomer Romer used the enveloping cycloid as the gear tooth profile to obtain the gear with conjugate
Through the speed field of precision forging of spiral bevel gear, the flow of metal blank in the forming process
As shown in the table, the forging deformation force of open die forging and non flash die forging of spiral
Due to these irreplaceable advantages, spiral bevel gear has been widely used as an important part in the transmission system
(1) Mold and blank materials can be directly selected from the material library of DEFORM software. The mold material is
The mesh generation program of DEFORM-3D can divide the geometry into tetrahedral elements, and its mesh generation methods can be
The forging deformation force P of spiral bevel gear is determined by empirical formula: Where: C – shape complexity coefficient
Spiral bevel gear is the general name of bevel gear whose tooth surface pitch line (the intersection line of tooth
In order to facilitate calculation, the involute tooth profile of spiral bevel gear is simplified into linear tooth profile according
Based on the open die forging of spiral bevel gear, a new type of precision forging die without flash is
The numerical simulation of precision forging is to track and describe the forming process of the blank metal of the
The figure shows the new precision forging die structure of spiral bevel gear. The working part of the die is
By analyzing the forming characteristics of open die forging and the shape of spiral bevel gear forging, the plastic deformation
The figure is the area differential diagram of the large end of the tooth profile of spiral bevel gear. Let
As can be seen from Figure 1, the shape of spiral bevel gear is relatively complex, especially its tooth shape
Determining the forging deformation force is a very important part of the metal plastic forming theory. The research on the
The same parameters as the grinding test are used for simulation, and the simulation results are shown in Figure 1.
The precision forging blank size of spiral bevel gear is determined according to the principle that the forging volume is
The new process flow of precision forging of spiral bevel gear is as follows: blanking → less and no oxidation
Die tooth profile design is the key to the precision forging die design of spiral bevel gear. The basic basis
The tooth profile design of spiral bevel gear forging is an important step in the design of gear forging die.
The forming process of open die forging of spiral bevel gear is blanking → less and no oxidation heating →
The precision forging of spiral bevel gear is carried out under the environment of high temperature and high pressure, and
According to the deformation of metal, the precision die forging of spiral bevel gear can be divided into open die
The grinding test of spiral bevel gear was carried out on gleason-600g CNC gear grinding machine. The single factor test
The spiral bevel gear is processed according to the principle of “imaginary production wheel”, that is, through the meshing between
The whole meshing process of a single pair of teeth is divided into 30 positions to complete the calculation, and
As a basic part, spiral bevel gear is widely used in the machinery industry and is in great demand, but
After the surface modeling and Simulation of straight cup grinding wheel is completed, the tooth surface needs to be discretized
The grinding process of spiral bevel gear is a very complex material removal process. In order to simplify the complexity
Taking a pair of spiral bevel gears processed by SGM (large wheel generation method and small wheel deformation method) as
Spiral bevel gear is widely used in the transmission system of heavy vehicles with the advantages of high transmission ratio,
Because the stiffness calculation of spur gears is now very mature, many literatures have given relevant regression formulas. In order
The inspection of meshing contact area of spiral bevel gear in machining and assembly is traditionally colored meshing inspection. That
In order to study the influence of different dynamic loading conditions on the contact area of spiral bevel gear, the
Take the following values for relevant parameters: Z H, and take 2 according to the tooth profile angle and helix
In order to study the contact force variation characteristics of spiral bevel gears under dynamic meshing, the contact force variation
The size and position of the tooth surface contact area of spiral bevel gear affect the vibration, noise and bearing
In the field of engineering technology, the method of finite element analysis has been widely used. It has involved many
With the rapid development and wide application of finite element technology, it plays a more and more important role in
The working condition of spiral bevel gear pair can be simulated in computer by properly preprocessing the finite element mesh
Based on the three-dimensional geometric model of spiral bevel gear, the meshing characteristics of spiral bevel gear are analyzed under
Study the tooth surface forming principle of face hobbing Cycloid Bevel gear, and form a complete set of theories and
① A calculation method for cutting adjustment of spiral bevel gear face hobbing is proposed. This method can arbitrarily specify
Due to the large number of moving axes of spiral bevel gear milling machine, there may be errors in the
Based on the generation principle of tooth surface of spherical involute spiral bevel gear, two new tooth cutting methods are
Based on the establishment of the simplified model, gear blank model and tool model of the two-axis linkage gear cutting
It can be seen from the analysis that the two-axis linkage cutting machining of spiral bevel gear is mainly composed
The spiral bevel gear calculation software is used to analyze the simulated contact mark. The calculated meshing area is compared
Based on the research on the new three-axis linkage milling method of spiral bevel gear, the cutting motion is further
Based on the establishment of the simplified model, gear blank model and tool model of the gear cutting machine tool,
Based on the analysis of the generation principle of convex tooth surface, it can be seen that the convex tooth
The tooth profile of spiral bevel gear is mainly composed of concave tooth surface, convex tooth surface, tooth top part
Compared with cylindrical gears, due to the structural form of bevel gears, there are always vibration problems in bevel gear
(1) Analysis of crack properties From the crack morphology, the crack originates from the stress concentration. Whether the root of