Process and results of heat treatment crack failure test of spiral bevel gear
(1) Macro morphology of crack: observe the crack morphology of three pairs of spiral bevel gears from the appearance, as […]
(1) Macro morphology of crack: observe the crack morphology of three pairs of spiral bevel gears from the appearance, as […]
When measuring the tooth surface of logarithmic spiral bevel gear, there is an error between the theoretical value and the
The three-dimensional tooth digital model is obtained through reverse engineering modeling. The digital model only includes tooth width, face cone,
Based on the improvement of the meshing theory of logarithmic spiral bevel gear theory, aiming at the existing logarithmic spiral
Expressed as the shape error of logarithmic spiral bevel gear, the vertical distance between each measuring point on the real
The machining process of spiral bevel gear is to first establish the theoretical mathematical model, then convert the mathematical model
Based on the idea of reconstructing the real tooth surface of logarithmic spiral bevel gear, the original data points of
When the complex data of logarithmic spiral bevel gear tooth surface is obtained by laser scanner, the accuracy of data
Gear is an important part of mechanical transmission device, which has the characteristics of high efficiency, compact structure, high reliability
Spiral bevel gear is widely used in power transmission of aviation, vehicles and machine tools because of its stable transmission
Three pairs of spiral bevel gears for reducer were heat treated in the heat treatment processing company according to the
The so-called “cloud points” data refers to the three-dimensional data of the real object measured by various methods in the
3D model reconstruction mainly uses the point cloud data on the model surface collected by spiral bevel gear reverse engineering
The processing of tooth surface point cloud in reverse engineering of spiral bevel gear is a very important process, which
Spiral bevel gear is an important part of high-precision equipment. Spiral gear is generally processed by spiral milling machine. Because
Gleason of the United States has always been in a leading position in the world in the design and processing
Other parameters remain unchanged. Under different input torques, the variation of dynamic load coefficient amplitude of spiral bevel gear transmission
Other parameters remain unchanged. Under different support stiffness of spiral bevel gear driving wheel, the variation of dynamic load coefficient
Because spiral bevel gear is widely used in all walks of life, the development of spiral bevel gear processing machine
The vibration characteristics of mechanical system can usually be described by the natural frequency and vibration mode of the system.
Damping ring vibration reduction technology is an effective measure to improve the vibration characteristics of gears. By embedding damping rings
The meshing stiffness of cylindrical gear is usually calculated as a two-dimensional plane problem. The elastic deformation of single tooth
In order to analyze the material flow and stress conditions at different positions of forged spiral bevel gear, six points
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
Six points are selected on the tooth surface. Points P1 ~ P3 correspond to three positions on the convex surface
According to the characteristics of the forging process, the tooth profile of the spiral bevel gear is trimmed, which is
The forging of spiral bevel gear belongs to complex curved surface forging. As shown in the figure, the forging difficulty
There are still some difficulties in the precision forging process, so the forging of spiral bevel gear has not been
Import the cold precision forging die and blank model of spiral bevel gear into DEFORM-3D software. The specific steps are
In actual processing, forging blanks are mostly formed by pre forging. First, the blank is pre forged into a blank
The precision forging adopts the closed die forging die. During the forging process, the gap between the upper die and
Spiral bevel gear pair conjugate pinion tooth surface Σ 1 modification, in the field of calculation point m, it is
The design of spiral bevel gear includes the determination of basic parameters of gear pair, the selection of tooth cutting
1. Calculation of tooth profile geometric parameters of precision forged small module spiral bevel gears Under the cold forging process,
As the basic transmission parts of the machinery industry, more and more high-strength and multi-purpose gears and gear like products
The mixed lubrication model is composed of basic equations, Reynolds equation is composed of oil film equation, density equation, viscosity
Benedict and Kelley studied the instantaneous contact friction coefficient of spur gears through the gear test bench, and studied the
Spiral bevel gears are widely used in heavy load conditions such as helicopters, ships and automobiles. Their friction characteristics are
In order to measure the profile error of spiral bevel gear on machine, the spatial coordinates and normal vector parameters
Based on the gear meshing principle and the gear cutting principle of spiral bevel gear large wheel, the tooth surface
Combining the research of machine tool adjustment parameters with finite element analysis is of great significance to the research of
In intersecting shaft transmission, spiral bevel gear has the advantages of large bearing capacity, low noise and stable transmission. With
1. NC machining process principle of spiral bevel gear Spiral bevel gear is only a kind of gear transmission, and
The processing technology of spiral bevel gear is to first cut the gear surface, then select some reference points on
The dynamic transmission error of spiral bevel gear system is related not only to the mechanical and geometric properties of
The real tooth surface of large and small wheels is obtained by scanning measurement of spiral bevel gear tooth surface
The pre-processing of spiral bevel gear finite element analysis includes element selection, application of load boundary conditions and setting of
Processing principle of spiral bevel gear: the Simulation wheel is a processed spiral bevel gear, and the unified chuck is
Three finite element models of gear pairs are established on ABAQUS platform: theoretical tooth surface, only large wheel meshing surface
1. Mathematical model of transmission error Figure 1 shows the dynamic model of spiral bevel gear transmission system under elastic
Spiral bevel gear is a key part in the field of mechanical transmission, which transmits motion or power between intersecting
Equal height spiral bevel gear is widely used in automobile, aviation, aerospace and other fields because of its high transmission
According to the cutting parameters of equal height spiral bevel gear determined by simulation and the inclined angle of cutter
① Import the cutter bar and gear blank models established in UG into advancededge software according to the actual machining
The cutting path of contour spiral bevel gear with extended epicycloid cannot be fully simulated in advantageedge software. The actual
The cutting process of equal height spiral bevel gear with different cutting parameters is simulated, then the cutting force and
The tooth surface hobbing method is adopted for the processing of equal height spiral bevel gear, that is, while the
The pre-processing of spiral bevel gear finite element analysis includes the selection of elements, the setting of analysis types, the
The stiffness calculation of spiral bevel gear requires the comprehensive elastic deformation UN of contact force FN and contact position.
Stiffness excitation is one of the main excitation of gear meshing vibration. Determining the elastic deformation and meshing stiffness of