Analysis of calculation results of stress intensity factor at leading edge of root crack of heavy-duty gear
Under the set parameters, the gear model is simulated. As shown in the figure, the trend distribution of stress intensity […]
Under the set parameters, the gear model is simulated. As shown in the figure, the trend distribution of stress intensity […]
By referring to the national standard GB / t6398-2000 test method for fatigue crack growth rate of metallic materials, the
The modeling module of ABAQUS software can effectively establish three-dimensional models, but most of them are suitable for three-dimensional model
(1) Present situation In the aspect of gear profile, because the involute gear has the advantages of convenient machining and
The fatigue crack evolution test and numerical simulation of transmission gears of heavy equipment are studied. The preparation of compact
The characteristics of crack propagation under the influence of external force factors are as follows: 1) The crack surface is
ABAQUS / FE-SAFE is used for joint simulation. The analysis process is as follows: firstly, the fatigue analysis software FE-SAFE
According to the formula, the relationship between LA and FA can be used to change any shape. The machining mechanism
The transmission gear of heavy equipment has low rotation speed in the process of transmission operation, but needs to bear
Through verification, 40 test data under 5 load levels meet the requirements of lognormal distribution. Therefore, the distribution function f
J. Kmmberger proposed that it is necessary to carry out anti fatigue design for mechanical components bearing periodic load. Therefore,
In the 1960s, the Washington Museum exhibited the model of ancient Chinese guide car. According to archaeological evidence, this guide
According to the differences of loading methods, structural types and working modes of gear test devices, they can be divided
Robert Basan proposed a mathematical model of slip line contact and a multiaxial fatigue life calculation model based on Fatemi
The main form of gear failure is bending fatigue failure. According to the failure physical stress intensity model, it is
He Xiaohua of Chongqing University analyzed and studied the bending fatigue strength of 20CrMoH gear. Combined with mathematical statistics theory
The forging process of gear blank can be divided into upsetting stage, full step transition stage and extrusion flash stage.
As an important index of engineering fracture analysis, stress intensity factor is adopted by most scholars. The proposal of stress
In the traditional technology, gear processing should go through the processes of blank heat treatment, gear blank processing, tooth profile
At present, most gear forging enterprises are facing the dual pressure of increasing labor cost and difficult recruitment. The traditional
At present, the research of gear bending fatigue reliability test mainly focuses on how to improve the bearing capacity of
Multiply both sides of Paris formula by Da and integrate to obtain the formula: By substituting the stress ratio r
The research on the method of compound mode crack propagation is mainly through numerical simulation and experimental research. For the
Comparing the solid line and dotted line in Figure 1, for the same material, the value of plane stress under
Yang carried out a series of fatigue tests on C45 steel samples with local surface cracks. The effects of carburizing
In order to improve the material utilization, the forging of driven spiral bevel gear is generally realized by final forging
As the carrier of simulation calculation, grid plays a decisive role in the quality of simulation results. The selection of
Driven spiral bevel gear plays an important role in automobile rear axle reducer and is an important part of reducer.
Due to the importance of small fatigue cracks, many researchers at home and abroad have carried out extensive research on
When the tractor gear has defects, in the process of meshing transmission, the defects will have an impact on the
1) Define the ultimate load and maximum fatigue load The sample is fixed on the fixture by two round pins.
Different types of cracks have their own stress and displacement: type 1 crack is subjected to tensile stress perpendicular to
The whole fatigue process includes three stages: crack initiation, crack propagation and fracture failure caused by final instability propagation. The
The comprehensive use of characteristic parameters can make a simple diagnosis of tractor gearbox, that is, to judge whether there
The fatigue fracture process of metal materials can be divided into three stages: crack initiation, propagation and instantaneous fracture. In
According to the formula, the stress intensity factors Ki, Kii and kiII are mainly used to characterize the stress field
Through theory and experiment, it is proved that when the tractor gearbox has no fault, the vibration signal energy is
Through the load meshing analysis of spiral bevel gear and its simulation with computer, the following conclusions are obtained: 1)
At present, the research on the law of fatigue crack growth mainly uses experimental methods and numerical analysis methods. According
Taking the number of large teeth of the gear pair as 47 and the number of small teeth as 33
At a certain moment of gear transmission, the locally conjugate tooth profile engages and transmits load. When more than two
It can be seen from the comparison of tooth surface contact area under no-load and load that there is a
In the process of gear transmission, the rotation angle of each tooth of the driven gear can be expressed as:
When the vibration energy is large, such as broken tooth, serious tooth profile error and serious shaft bending, it will
Taking the spiral bevel gear pair with 39 large teeth and 13 small teeth as an example, the shape of
When considering the deformation of gear teeth under load, the basic meshing equation shall be rewritten as: Δ r2、 Δ
Various defects will inevitably occur in the process of gear processing, installation and use, such as crack, tooth surface fatigue,
Taking the spiral bevel gear pair with 47 big teeth and 33 small teeth as an example, when the meshing
Tooth contact analysis (TCA) is an advanced technology to simulate and analyze the tooth meshing process of gear pair by
According to the contact conditions of the contact points, the contact equation of the contact boundary contact point pair can
Gearbox fault diagnosis technology is also progressing with the development of science and technology and mechanical fault diagnosis technology. In
The finite element analysis model is very important for finite element calculation. The models and boundary conditions are different, and
The two elastic contact bodies Ω 1 and Ω 2 are separated into two independent objects. According to the elastic
In the vibration characteristic analysis of condition monitoring and fault diagnosis, the characteristic parameter method plays an important role. The
Tractor gearbox not only has the same characteristics and failure forms as other types of gearbox, but also has some
Due to the limitation of computer conditions, in the early application of finite element method to study gear problems, only
The original 20 node finite element method is adopted, which takes the eight vertices and the midpoint of twelve edges
Among the various methods of gearbox condition monitoring and fault diagnosis, vibration diagnosis method is widely used because of its
Tractor gearbox is a complex device in the basic components of the whole machine, which is composed of gear pair,
The elastic contact problem is a small deformation boundary nonlinear problem, which is caused by both the change of contact