Three dimensional simulation test of hypoid gear with small number of teeth and large reduction ratio
Compared with other hypoid gears with small number of teeth and large reduction ratio, hypoid gears not only have many […]
Compared with other hypoid gears with small number of teeth and large reduction ratio, hypoid gears not only have many […]
Gear as the core mechanical foundation. Despite the high requirements for the manufacturing and installation accuracy of gears, with the
The stroke load curve of the die in the general forging process of the spiral bevel gear blank is shown
During gear hobbing, the hob axis and gear axis must meet a certain axis intersection angle. The installation axis intersection
According to the parameters of spur gear, the indexing circle radius R2 of spur gear is: Where: M2 — modulus
The CAD two-dimensional drawing of the upper and lower molds is shown in Figure 1. 1.Mold geometric model establishment According
Taking the initial forging temperature of spiral bevel gear as 1000 ° C, 1050 ° C and 1100 ° C
In the DEFORM-3D post-processing function, the time-dependent curves of the equivalent stress-strain and temperature at a certain point of the
Digital simulation technology is a comprehensive technology based on a variety of disciplines and theories, using computer and its corresponding
The pressure equation at any point on the spur tooth surface of the cylindrical gear α , The expanded length
Although a lot of research has been done on precision forging of spiral bevel gears at home and abroad, there
Through the stress-strain analysis and temperature analysis of the spiral bevel gear blank after hot forging, we know that the
1、 Establishment of geometric model Using pro/e4.0, the geometric model of extrusion process is established, including the geometric model of
Due to the problems in the free forging process of the cutting block, other forming methods are considered to replace
The forging process of driving spiral bevel gear blank also includes four steps: heating, drawing, die forging and trimming. That
The fit between hob spindle and gear hob inner hole should be accurate and firm, which is necessary to improve
The equivalent stress distribution of spiral bevel gear blank during final forging is shown in the figure. The maximum stress
Spur cylindrical gear coordinate system: SG, (OG: XG, YG, ZG) take the center of spur cylindrical gear as the origin
Since the 1990s, with the development of computer software and hardware, numerical simulation methods have made great progress. There are
1、 Metal flow law in extrusion process The metal velocity vector diagram of each stage of extrusion forming process is
According to the actual meshing sequence of the helical gear, the overall error curve of the unit helical gear pair
With the improvement of gear hobbing technology, gear hobs are gradually developing towards integration, small diameter and multi head. The
The metal velocity vector diagram of each stage in the forging process of spiral bevel gear blank is shown in
Based on the gear hob coordinate system: SW, (ow: XW, YW, ZW), the involute helicoid model of gear hob is
Before the 1990s, the research and production of gear forging were mainly based on physical simulation. That is because the
Super large straight bevel gear is a key component in China’s large-scale equipment. Due to the limitation of transportation and
Gear hobbing processing principle, as shown in the figure. There are many processing methods for cylindrical gears. According to the
In order to study the relationship between vibration and stiffness, the meshing stiffness and frequency spectrum of different modified tooth
The actual forging of spiral bevel gear (without punching and trimming) is shown in the figure. Comparing the numerical simulation
The metal velocity vector diagram of each stage in the upsetting process of spiral bevel gear blank is shown in
In view of the problems of large material waste and high cost caused by the traditional die design and process
The contact pressure history curve during helical gear meshing is shown in Figure 1. It can be seen that the
Based on the selection of basic worm, it is determined that the gear hob selected in this subject is involute
For high-precision hypoid gear pairs, in order to increase the actual coincidence degree after loading, the design of large inclination
The meshing of helical gears can be regarded as line contact, and the load changes and distributes along the contact
1. Law of equivalent stress and time change during helical gear meshing The variation law between the dynamic contact equivalent
The spiral bevel gear blank is set as a plastic body. Determination of initial forging temperature of spiral bevel gear
China’s gear manufacturing industry started late. It began to produce gears in the 1950s and formed its own gear manufacturing
Through the measurement of the straight bevel gear split blank with the coordinate measuring instrument, it can be found that
The overall error curve of helical gear is a complete error curve of helical gear, which is formed by measuring
With the progress of science and technology, the introduction of technology and the deepening of technological transformation, the processing technology
The purpose of this paper is to simulate the forging process of the blank of the driven spiral bevel gear
According to the meshing theory and installation relationship of hyperboloid gear, the gear tooth surface is regarded as an imaginary
In order to improve the comprehensive transmission performance of automobile drive axle, the ease off modification hypoid gear tooth surface
Increase the speed of helical gear from 25rad / s to 35rad / s, and keep the torque unchanged. Using
Hypoid gear is widely used in vehicle main reducer. With the development of spiral bevel gear towards high speed and
The research on spur gear forging at home and abroad mainly focuses on the precision forging of spur gears. The
When machining and manufacturing gear hobs, there is an error between the generating surface of gear hobs and the theoretical
Before machining the straight bevel gear to split the wheel blank, first measure the flatness of the upper and lower
Because the coincidence degree of helical gear is not an integer, its meshing transmission process is alternating between single and
Transmission error is an important excitation that causes the vibration and noise of helical gears. It is a parameter that
The basic research idea is: carry out digital simulation on the gear hobbing process of cylindrical gear, analyze the position
(1) This paper breaks through the condition limitation of calculating the time-varying contact line length of helical gear multi tooth
(1) Equivalent stress nephogram of helical gear at 0.0025s It can be seen from Fig. 1 that the contact stress
The load distribution along the contact line is affected by the position and length of the helical gear contact line.
Forging is a plastic forming processing method, which uses various pressure machines to exert pressure on the metal blank under
(1) Through analysis, it can be seen that there is no mechanism to determine the size of helical gear drum
Many scholars at home and abroad have put forward a variety of theories and methods for helical gear modification. At
The machining error of gear is determined by the process error factors of machine tool, cutting tool, wheel blank and
According to the structural characteristics and the complexity of the tooth profile of the split straight bevel gear, the vertical