Present situation and Development of Spiral Bevel Gear Machine tools in China
The research of bevel gear in China started relatively late. Since the 1970s, the gear machine tool of Gleason Company […]
The research of bevel gear in China started relatively late. Since the 1970s, the gear machine tool of Gleason Company […]
The gear pair model with semicircular initial crack is established. The mode 1 stress intensity factor is calculated when the
Tool position calculation is to calculate the position and attitude of the tool relative to the workpiece (referred to as
The figure is a graph of the leading edge mode I stress intensity factor of a semicircular crack with a
Through the bending fatigue test and corresponding numerical simulation, it is obtained that the fracture of the tooth root is
KlingeInberg company of Germany recently developed a new type of gear cutting machine: KNC/S35, which is a universal CNC spiral
After setting the corresponding analysis conditions, enter the solution analysis stage. After the calculation, you can get the Mises equivalent
Gleason is the main supplier of quasi-hyperboloid bevel gear machine tools. The original Gleason No.116 gear milling machine of the
The pitch distance of the production wheel is R01, the helix angle β 01, and the rolling correction coefficient of
Cracks will first appear at the tooth root of the gear, because when the gear is running, the meshing other
Von Mises proposed for material conditions under complex stress: The shape change energy density is: Therefore, Mises yield condition is:
The history of gear technology can be traced back to 3000-5000 AD, almost synchronized with human history. Gear transmission is
When the small wheel is machined by the variable method, the tooth profile angle of the small wheel cutter head
The normal curvature and short-range torsion of the tooth surface of the pinion at the calculated point M are as
Domestic machine tools for processing spiral bevel gears mainly rely on imports. For example, Shanghai Machine tool Domestic machine tools
The model used for numerical simulation of fatigue crack growth is the same as the compact tensile specimen of 42CrMo
By referring to the national standard GB / t6398-2000 test method for fatigue crack growth rate of metallic materials, the
Let the angular velocities of large and small wheels are: ω G2 and ω G1: The speed of the big
The theory of spiral bevel gear was put forward by E. Wildhaber, M.L. Baxter, a scientist of Glenson Company in
The experimental measurement shows that the lower threshold of fatigue crack growth is 15.29 and 5.08 when the stress ratio
As can be seen from the figure, when the stress ratio r = 0.1 and the fatigue crack length α
Gear production plays a very important role in the modern machinery manufacturing industry, especially in the production of automobiles, aircraft,
The right-hand wheel and the left-hand production wheel are an aligned hyperboloid gear pair, and the tooth surface of the
Elber proposed the concept of crack closure, and used the theory of crack closure to explain the fatigue crack growth
This paper mainly discusses the shaping method and regrinding method of sharp tooth scraping cutter head with hard tooth surface
When the parameters of the motion law of the machine tool are determined, the motion equations can be formed by
Heavy duty gear is the core component of large equipment transmission. It is widely used in mining, metallurgy, building materials,
Professor Zhang Shusen of Liaoning University of engineering and technology put forward a new method of tooth profile design and
The process pitch cone node of the spiral bevel gear coincides with the design pitch cone node, the pitch cone
Since 1982, Hanjiang tool factory and Taiyuan Heavy Machinery Factory have cooperated to study 18 ‘single edge precision cutting cemented
The workpiece coordinate system is established by taking the installation surface of the workpiece gear as the coordinate plane and
Since the 1960s, Japan, the former Soviet Union and some other countries have successively carried out the development and research
The axial section of the cutter head is made, and the coordinate system is established as shown in the figure.
During gear grinding, the surface layer structure of the gear will change, that is, grinding burn. The reason is that
Establish the coordinate system as shown in the figure according to the geometric model of the machine tool. Among them,
Scraping can be defined as such a process, which is to remove the small machining allowance on the hardened tooth
Gear machining usually has direct generating method and indirect generating method. The direct generation method is to make the cutting
Gear lapping is a traditional process. It is a method of micro removal of workpiece surface with free abrasive particles
Spiral bevel gears and hypoid gears are on hypoid machine tools. The design principle of this machine tool is shown
The mentioned feature line family is also of great significance to study the machining principle of gear profile, because any
When the gear pair is driven, the meshing point of the tooth surface expands into an approximate elliptical contact area
1. Simulation of gear shaping In order to verify the correctness of non-circular gear profile, matlab programming is used to
The involute profile is involute, and the helical profile is involute. From the perspective of engineering, in order to understand
The formula is the calculation equation of non-circular gear profile (XCK, yck), and (XG, YG) is the involute profile of
Based on the general guiding ideology and on the basis of fully considering the characteristics and difficulties of the proposed
Generally, transition curve should be designed for gear root, which can reduce stress concentration and improve gear bearing capacity. There
Based on the large wheel processing equipment (large gear hobbing machine), the precision measurement of large gears is studied. The
As shown in Figure 1, OC is the center of gear shaper cutter, G is any point on the initial
The main measurement methods of large gears are summarized. Based on the analysis, it is concluded that on-machine measurement has
When the gear shaper cutter Hobbes the non-circular gear, its indexing circle does pure rolling on the pitch curve of
Spiral bevel gears are widely used in aviation, automobile, shipbuilding and other industries. When considering the load distribution of multi
The characteristics and measurement difficulties of large-size gears are analyzed, which can be divided into the following aspects: (1) Oversized
The flexibility matrix method is used to solve the three-dimensional elastic contact problem. The solution of the contact problem of
The design methods of non-circular gear tooth profile mainly include envelope method, hobbing tooth profile normal method and shaping tooth
Suppose that the pitch curve arc lengths of the driving and driven noncircular gears are S1 and S2, respectively The
Generally, the gear whose parameters, size and weight are large enough to exceed the conventional conditions is called large gear.
As shown in Figure 1, P is the initial meshing point of the non-circular gear, O1 and O2 are the
The particularity of large gear and its measurement is analyzed in detail, and the principle and key technology of gear
According to the tooth surface generation method of parallel shaft internal meshing linear gear and pure rolling meshing condition introduced
The different choice of sign in the tooth profile section curve equation will affect the convexity and convexity of tooth