Ease_off Example analysis of vibration reduction optimization for hypoid gear
In order to study the relationship between vibration and stiffness, the meshing stiffness and frequency spectrum of different modified tooth […]
In order to study the relationship between vibration and stiffness, the meshing stiffness and frequency spectrum of different modified tooth […]
The metal velocity vector diagram of each stage in the upsetting process of spiral bevel gear blank is shown in
The contact pressure history curve during helical gear meshing is shown in Figure 1. It can be seen that the
Based on the selection of basic worm, it is determined that the gear hob selected in this subject is involute
For high-precision hypoid gear pairs, in order to increase the actual coincidence degree after loading, the design of large inclination
The meshing of helical gears can be regarded as line contact, and the load changes and distributes along the contact
1. Law of equivalent stress and time change during helical gear meshing The variation law between the dynamic contact equivalent
The spiral bevel gear blank is set as a plastic body. Determination of initial forging temperature of spiral bevel gear
Through the measurement of the straight bevel gear split blank with the coordinate measuring instrument, it can be found that
The overall error curve of helical gear is a complete error curve of helical gear, which is formed by measuring
According to the meshing theory and installation relationship of hyperboloid gear, the gear tooth surface is regarded as an imaginary
Increase the speed of helical gear from 25rad / s to 35rad / s, and keep the torque unchanged. Using
When machining and manufacturing gear hobs, there is an error between the generating surface of gear hobs and the theoretical
Before machining the straight bevel gear to split the wheel blank, first measure the flatness of the upper and lower
Because the coincidence degree of helical gear is not an integer, its meshing transmission process is alternating between single and
(1) Equivalent stress nephogram of helical gear at 0.0025s It can be seen from Fig. 1 that the contact stress
The load distribution along the contact line is affected by the position and length of the helical gear contact line.
(1) Through analysis, it can be seen that there is no mechanism to determine the size of helical gear drum
The machining error of gear is determined by the process error factors of machine tool, cutting tool, wheel blank and
According to the structural characteristics and the complexity of the tooth profile of the split straight bevel gear, the vertical
The alignment of gear hob refers to the coincidence degree between the symmetry axis of any tooth (or groove) of
Ensure that the diameter of the spur gear is 3600mm, change the modulus of the spur gear to make it
Figure 1 shows the influence curve of friction on the second-order superharmonic resonance. With the increase of friction, the vibration
As shown in the figure, the dynamic contact equivalent stress of helical gear and the history curve changing with time
Nephogram of contact pressure during helical gear meshing: It can be seen from Figure 1 that the contact pressure is
The load distribution rate of spur gear in the double tooth meshing area near the root of the tooth is
During gear hobbing, the gear hob axis and workpiece axis must conform to a certain axis intersection angle. Therefore, the
Helix angle is an important structural parameter of helical gear, and it is also the main factor causing time-varying contact
The simulation process of helical gear dynamic contact has been introduced in detail before. The mesh division is also divided
By changing the thickness of spur gear split wheel blank and carrying out finite element analysis on spur gear blank
The dynamic characteristics of the main influencing factors of helical gear vibration and noise are studied. Considering the dynamic characteristics
Helical gear accuracy mainly controls the transmission accuracy between helical gears during operation, such as transmission stability, instantaneous speed fluctuation,
Pressure nephogram during helical gear meshing: It can be seen from figures 1 to 4 that when two helical gears
The elastic potential energy u formula of spur gear teeth is written as: Where: ux – bending potential energy; un
Gear hob is one of the most widely used high-efficiency gear machining tools. As shown in Figure 1, it is
In fact, the helical gear is installed on the support shaft. When the gear teeth transmit power through the support
The provided helical gear parameters are substituted into the algorithm in this paper. The comparison of calculation results is shown
The simulation results show that the deformation of the split gear is related to the thickness. In order to determine
Figure 1 shows the influence curve of helical gear tooth surface friction coefficient on dominant frequency resonance. It can be
In recent years, the academic circles have made great progress in the research of helical gear modification methods. The modification
(1) Equivalent stress nephogram of helical gear at 0.075s, as shown in Figure 1. (2) The equivalent stress cloud of
1. Single nail clamping structure The contour spiral bevel gear milling cutter head for machining contour spiral bevel gears is
The model is shown in the figure. The tooth thickness error of the tool in the axis direction will affect
The basic parameters that determine the geometry of helical gears include the number of teeth Z and the normal pressure
The friction coefficient between two meshing tooth surfaces has an important influence on the magnitude of tooth surface friction, so
Nominal torque T1: calculate the contact strength of cylindrical gear transmission. Generally, the power P (k, w) transmitted by driving
Aluminum alloy 7075-t7451 is selected as the material for splitting the wheel blank of straight bevel gear. This material is
According to the Gleason algorithm, the mathematical model of hypoid gear always has 16 independent equations, and its central axis
The influence curve of axial coincidence degree on contact line length calculated by this algorithm is shown in Figure 1.
For helical gears, the whole coincidence degree is greater than 2, which means that at least 2 tooth pairs are
The dynamic excitation of spur gear transmission system is an important part of studying the dynamic characteristics of spur gears,
The variation law between the dynamic contact equivalent stress and time of helical gear is shown in the figure: It
First, create the process model of cutting tool machining gear, as shown in the figure. Therefore, we create the following
In order to achieve the effect of simulation, the initial stress of spur bevel gear blank material needs to be
The calculation method of geometric parameters of hypoid gear formulated by Gleason company is to preliminarily preset the initial value
In Gleason algorithm, the following calculation formula is recommended for the helix angle of hypoid gear and pinion: Generally, the
During the operation of the machine, it is subjected to external load or self load. Some of these loads are
Both helical gear 1 and helical gear 2 are linear elastic materials. The young’s modulus of helical gear 1 is
As shown in the figure, it is the schematic diagram of error transmission in the machining process on the gear
The tooth trend of the involute helical gear is the helix angle, and the normal tooth profile is in the