Selection of the movement track of the swing head in precision forming of the bevel gear by cold rotary forging
For the five kinds of swing head motion trajectories in the figure, they are analyzed one by one as follows: […]
For the five kinds of swing head motion trajectories in the figure, they are analyzed one by one as follows: […]
The motion track of the swing head refers to the projection track of any point on the axis of the
Figure 1 shows the front view of the temperature field on the single tooth profile surface and the middle section
Due to the eccentric load on the workpiece during rotary forging, the metal flow is uneven. If the preform is
The so-called “thick piece” revolving body means that the thickness h is greater than or equal to the radius R
The essence of swing rolling is a special two roll rolling. In the process of rotary forging, although the swing
The cold rotary forging precision forming process of bevel gear is an advanced manufacturing technology. Its process design in actual
The equivalent stress at the crack tip under different crack inclination angles is extracted and plotted, and the equivalent stress
Hypothetical generating wheel is usually used to explain the machining process of bevel gear. It is a virtual bevel gear
Study the crack propagation law when the initial crack position H0 is 60mm, 62mm, 64mm, 66mm, 68mm and 70mm respectively,
In the actual process of gear meshing, the maximum contact stress usually acts on the tooth surface of the pinion.
At 3 000 n · The equivalent time-varying meshing parameters of hypoid gear in one cycle are calculated according to
In order to simulate the singularity and discontinuity of element displacement stress, it is realized by constructing the extended functions
According to the established contact fatigue finite element simulation model of hypoid gear transmission system, the finite element simulation software
Under the influence of crack shape, the change of mode I stress intensity factor is studied. In the process of
Under the set parameters, the gear model is simulated. As shown in the figure, the trend distribution of stress intensity
The modeling module of ABAQUS software can effectively establish three-dimensional models, but most of them are suitable for three-dimensional model
The characteristics of crack propagation under the influence of external force factors are as follows: 1) The crack surface is
ABAQUS / FE-SAFE is used for joint simulation. The analysis process is as follows: firstly, the fatigue analysis software FE-SAFE
According to the formula, the relationship between LA and FA can be used to change any shape. The machining mechanism
Through verification, 40 test data under 5 load levels meet the requirements of lognormal distribution. Therefore, the distribution function f
According to the differences of loading methods, structural types and working modes of gear test devices, they can be divided
The main form of gear failure is bending fatigue failure. According to the failure physical stress intensity model, it is
As an important index of engineering fracture analysis, stress intensity factor is adopted by most scholars. The proposal of stress
Multiply both sides of Paris formula by Da and integrate to obtain the formula: By substituting the stress ratio r
Comparing the solid line and dotted line in Figure 1, for the same material, the value of plane stress under
As the carrier of simulation calculation, grid plays a decisive role in the quality of simulation results. The selection of
When the tractor gear has defects, in the process of meshing transmission, the defects will have an impact on the
1) Define the ultimate load and maximum fatigue load The sample is fixed on the fixture by two round pins.
The comprehensive use of characteristic parameters can make a simple diagnosis of tractor gearbox, that is, to judge whether there
The fatigue fracture process of metal materials can be divided into three stages: crack initiation, propagation and instantaneous fracture. In
According to the formula, the stress intensity factors Ki, Kii and kiII are mainly used to characterize the stress field
Through theory and experiment, it is proved that when the tractor gearbox has no fault, the vibration signal energy is
At present, the research on the law of fatigue crack growth mainly uses experimental methods and numerical analysis methods. According
At a certain moment of gear transmission, the locally conjugate tooth profile engages and transmits load. When more than two
In the process of gear transmission, the rotation angle of each tooth of the driven gear can be expressed as:
When the vibration energy is large, such as broken tooth, serious tooth profile error and serious shaft bending, it will
When considering the deformation of gear teeth under load, the basic meshing equation shall be rewritten as: Δ r2、 Δ
Various defects will inevitably occur in the process of gear processing, installation and use, such as crack, tooth surface fatigue,
According to the contact conditions of the contact points, the contact equation of the contact boundary contact point pair can
The two elastic contact bodies Ω 1 and Ω 2 are separated into two independent objects. According to the elastic
In the vibration characteristic analysis of condition monitoring and fault diagnosis, the characteristic parameter method plays an important role. The
The original 20 node finite element method is adopted, which takes the eight vertices and the midpoint of twelve edges
Among the various methods of gearbox condition monitoring and fault diagnosis, vibration diagnosis method is widely used because of its
Spiral bevel gear is point contact in theory. After bearing, the contact area becomes surface contact due to elastic deformation.
The actual contact part on the tooth surface of a pair of bevel gears under normal meshing operation conditions is
Based on the systematic theoretical and Experimental Research on the precision forming process of bevel gear cold rotary forging, the
In EDM, there is a discharge gap between the tooth profile of concave model cavity and electrode tooth profile δ。
Spiral bevel gear is point contact conjugate transmission. Under light load, the gear pair forms an elliptical contact area near
The calculation of rotary forging deformation force can provide a theoretical basis for selecting the tonnage of rotary forging machine.
Swing head inclination γ It refers to the included angle between the cone die axis and the fuselage axis. Swing
According to the establishment of coordinate system and spatial matrix transformation, such as the distance from any point of wheel
At present, most of the spiral bevel gears used in China adopt the American Gleason gear system, and its design
i02 is the roll ratio of the machine tool and the process pitch cone of the spiral bevel gear. As
The preparation of bevel gear cold rotary forging preform needs three steps: forming, softening annealing and lubrication process design. 1)
In the process of spiral bevel gear machining, the large wheel often adopts the generating method and forming method, and
When two moving surfaces s (1) and S (2 When two moving surfaces s (1) and S (2) are driven,
When two surfaces s (1) and S (2) are completely conjugate, their relative curvature at the contact point is called
When two tooth surfaces mesh, the two tooth surfaces must be tangent at a point m in space. It can
Let s (T) be a surface moving continuously in space, u and V are its surface parameters. When expressed by