Machining simulation of three-axis linkage milling of spiral bevel gear teeth
Based on the establishment of the simplified model, gear blank model and tool model of the gear cutting machine tool, […]
Based on the establishment of the simplified model, gear blank model and tool model of the gear cutting machine tool, […]
The coordinate system of face gear hobbing is established, as shown in Figure 7. The fixed coordinate system SH0 (xh0,
Based on the analysis of the generation principle of convex tooth surface, it can be seen that the convex tooth
Taking right-hand rotation as an example, the coordinate system for the forming of face gear spherical hob based worm is
The tooth profile of spiral bevel gear is mainly composed of concave tooth surface, convex tooth surface, tooth top part
Similar to the evolution from rack to ordinary gear hob, the evolution process from cylindrical gear to spherical hob based
In order to consider the influence of torque on the dynamic response of central transmission bevel gear, keep the input
The forming of face gear tooth surface is based on the generating cutting of cylindrical spur gear shaper and face
1. Cracks 1) In the carburizing diffusion stage, the carbon potential is high, the carburizing layer carbon concentration is too
Whether carburizing quenching, carbonitriding quenching, induction heating quenching or overall heating quenching, the possible heat treatment defects during gear quenching
After the natural frequency and vibration mode of bevel gear are determined, the resonance speed diagram shown in the figure
(1) Analysis of crack properties From the crack morphology, the crack originates from the stress concentration. Whether the root of
(1) Macro morphology of crack: observe the crack morphology of three pairs of spiral bevel gears from the appearance, as
Gears are widely used in mechanical transmission devices and are one of the common mechanical parts. Human beings began to
When measuring the tooth surface of logarithmic spiral bevel gear, there is an error between the theoretical value and the
The three-dimensional tooth digital model is obtained through reverse engineering modeling. The digital model only includes tooth width, face cone,
Various defects produced during heat treatment of gears will have potential or obvious adverse effects on their quality and service
Expressed as the shape error of logarithmic spiral bevel gear, the vertical distance between each measuring point on the real
The machining process of spiral bevel gear is to first establish the theoretical mathematical model, then convert the mathematical model
When the complex data of logarithmic spiral bevel gear tooth surface is obtained by laser scanner, the accuracy of data
The center of carburized gear is required to have a certain hardness. When the hardness is low, the yield point
Select the seedling taking track in the seedling taking mechanism of double arm second-order free non-circular gear planetary system pot
The low surface hardness of carburized gear will reduce the wear resistance and fatigue resistance of gear, and have an
The depth of carburizing layer on the gear surface is uneven, resulting in discontinuous performance of different parts. The weak
The surface hardness of carburized gear is too shallow, which not only reduces the anti peeling performance of surface hardened
Due to improper treatment and excessive carburization, massive and network carbides will appear on the surface of carburized gear. When
For loaded working side: The axial force fax1d of hypoid gear pinion is: The axial force fax2d of hypoid gear
1. Defect content Including coarse martensite, excessive retained austenite as shown in figure (a), excessive surface carbides as shown in
Taking the modeling process of small wheel as an example, this paper introduces the modeling process of hypoid gear with
In order to ensure that the working surface of the designed hypoid gear with small number of teeth bears the
Other parameters remain unchanged. Under different input torques, the variation of dynamic load coefficient amplitude of spiral bevel gear transmission
As shown in the figure 1, the tool rack pitch line AB is a straight line. During gear hobbing, AB
In general, undercutting will not occur in the large wheel of hypoid gear with small number of teeth and large
The feed motion of hobbing helical gear is a helix, which can be divided into the vertical motion VZ of
For the design of hypoid gear pair blank with small number of teeth and large reduction ratio, the axle intersection
Other parameters remain unchanged. Under different support stiffness of spiral bevel gear driving wheel, the variation of dynamic load coefficient
As shown in the figure, the machine tool coordinate system s (o-xyz) is established. The X axis and Z axis
The vibration characteristics of mechanical system can usually be described by the natural frequency and vibration mode of the system.
The gear hobbing condition of non-circular gear is that the pitch curve is not concave, that is, the radius of
The meshing stiffness of cylindrical gear is usually calculated as a two-dimensional plane problem. The elastic deformation of single tooth
Based on the ellipse, keep the polar diameter unchanged, and reduce the polar angle of the ellipse by an integer
The helical gear is divided into m slice helical gears along the tooth width direction AA ‘, the M slice
During precision forging blanking, the blank must be accurate. Due to the large hole of spur gear, there are two
In the process of gear hobbing, according to the ideal processing conditions, that is, without considering any external error, the
In order to verify the correctness of the drive axle model and LTCA simulation results, the bench loading test is
The tool radial runout error ∆ mainly affects the tooth profile error of the gear. The modeling is shown in
Before LTCA analysis, firstly, the three-dimensional model of hypoid gear needs to be aligned for finite element mesh generation to
The schematic diagram of tool forefoot error is shown in the figure. When the cutter is grinding, there is an
There are 24 errors affecting the mutual position of gear hob and workpiece, including 12 motion errors and 12 installation
Under the actual working condition, due to the meshing dislocation of the drive axle hypoid gear under the load, the
The installation position of hypoid gear in the drive axle transmission system is shown in Figure 1. The hypoid gear
In order to analyze the material flow and stress conditions at different positions of forged spiral bevel gear, six points
The 18CrNiMo7-6 spur gear provided by Zhengzhou Machinery Research Institute is taken as the research object, and the product part
During the cold precision forging of spiral bevel gear big wheel, the blank deforms under the loading force of the
Six points are selected on the tooth surface. Points P1 ~ P3 correspond to three positions on the convex surface
Since the theoretical model does not carry out finite element modeling on the box, and the effective value of vibration
According to the characteristics of the forging process, the tooth profile of the spiral bevel gear is trimmed, which is
Take the modification amount of helical gear profile CA = 30 μ m. The helical gear profile modification length La
Zhang Liang et al. Proposed a calculation method for the position and length of helical gear meshing line. Because this
In actual processing, forging blanks are mostly formed by pre forging. First, the blank is pre forged into a blank